Installation

2AZ-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR:

INSTALLATION

1. INSTALL KNOCK SENSOR





(a) Install the knock sensor with the nut.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)

NOTE: Make sure that the knock sensor is in the correct position.

(b) Connect the knock sensor connector.
2. INSTALL INTAKE MANIFOLD





(a) Install a new gasket into the intake manifold.





(b) Install the intake manifold with the 5 bolts and 2 nuts.
Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)
(c) Fit the union to check valve hose into the vacuum hose clamp.
(d) Install the wire harness clamp.
(e) Connect the camshaft timing oil control valve connector.
(f) Connect the union to check valve hose to the brake booster.
3. INSTALL FUEL DELIVERY PIPE WITH INJECTOR (Installation)

4. INSTALL FUEL TUBE (Installation)

5. INSTALL THROTTLE BODY (Installation)

6. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (Installation)

7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (Installation)

8. INSTALL AIR CLEANER INLET ASSEMBLY (Installation)

9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (Installation)

10. ADD ENGINE COOLANT (Testing and Inspection)

11. CHECK FOR ENGINE COOLANT LEAKS (Testing and Inspection)

12. CHECK FOR FUEL LEAKS (Testing and Inspection)

13. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (Installation)

14. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY





(a) Install the outer cowl top panel sub-assembly with the 4 bolts and 4 nuts.
Bolt - Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
Nut - Torque: 85 Nm (867 kgf-cm, 44 ft-lbf)
15. INSTALL WINDSHIELD WIPER MOTOR AND LINK (Installation)

16. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (Installation)

17. INSTALL FRONT FENDER TO COWL SIDE SEAL RH (Installation)

18. INSTALL FRONT FENDER TO COWL SIDE SEAL LH (Installation)

19. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (Installation)

20. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (Installation)