Installation

AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH: INSTALLATION

INSTALLATION

1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH





(a) Install the compressor and magnetic clutch with the 3 bolts.
Torque: 24.5 Nm (250 kgf-cm, 18 ft-lbf)

NOTE: Tighten the bolts in following order shown in the illustration to install the compressor and magnetic clutch.

(b) Connect the connector.
2. INSTALL FAN AND GENERATOR V BELT (for 1ZZ-FE)
3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to the new O-ring and fit surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL8 or equivalent
(c) Install a O-ring to the discharge hose sub-assembly.





(d) Install the discharge hose sub-assembly to the compressor and magnetic clutch with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. INSTALL SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to the new O-ring and fit surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL8 or equivalent
(c) Install a O-ring to the suction hose sub-assembly.





(d) Install the suction hose sub-assembly to the compressor and magnetic clutch with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
5. CHARGE REFRIGERANT (Service and Repair)

6. INSTALL ENGINE UNDER COVER RH (for 1ZZ-FE)
7. WARM UP ENGINE
8. INSPECT LEAKAGE OF REFRIGERANT (Service and Repair)