Installation

1GR-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR: INSTALLATION

INSTALLATION





1. INSTALL KNOCK SENSOR
(a) Install the 2 knock sensors with the 2 bolts as shown in the illustration.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(b) Connect the 2 knock sensor connectors.






2. INSTALL NO. 1 WATER OUTLET PIPE
(a) Install the water outlet pipe with the 3 bolts.
Torque: 10 Nm (102 kgf-cm, 7.4 ft-lbf)
(b) Install the 4 wire harness clamps.






3. CONNECT HEATER WATER INLET HOSE
(a) Connect the heater water inlet hose to the water outlet pipe.
4. INSPECT CYLINDER HEAD SET BOLT Testing and Inspection

5. INSTALL CYLINDER HEAD GASKET Installation

6. INSTALL CYLINDER HEAD SUB-ASSEMBLY Installation

7. INSTALL NO. 2 CAMSHAFT BEARING Installation

8. INSTALL CAMSHAFTS (for Bank 1) Installation

9. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY Installation

10. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1) Installation

11. INSTALL WATER BY-PASS JOINT RR Installation

12. INSTALL INTAKE MANIFOLD Installation

13. CONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY Installation

14. CONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY Installation

15. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation

16. INSTALL MANIFOLD STAY Installation

17. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation

18. INSTALL NO. 2 FRONT EXHAUST PIPE ASSEMBLY Installation

19. INSTALL EXHAUST PIPE STOPPER BRACKET (for 4WD)
20. INSTALL NO. 1 COOL AIR INLET Installation

21. INSTALL CHAIN SUB-ASSEMBLY
Refer to the procedures up to "INSTALL CHAIN TENSIONER SLIPPER" Installation.
22. CHECK FOR FUEL LEAK
23. CHECK FOR EXHAUST GAS LEAK
24. INSPECT IGNITION TIMING Engine

25. INSPECT ENGINE IDLING SPEED Engine

26. INSPECT COMPRESSION Engine

27. INSPECT CO/HC Engine

28. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Service and Repair