Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD SUB-ASSEMBLY RH





Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps and in the sequence shown in the illustration.
Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)





Tighten the cylinder head bolts another 90°.
Tighten the cylinder head bolts an additional 90°.


CYLINDER HEAD SUB-ASSEMBLY LH





Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8
cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.
Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)






Tighten the cylinder head bolts another 90°.
Tighten the cylinder head bolts an additional 90°.

Standard warpage:






Maximum warpage:





BOLT REUSABILITY

Standard outside diameter:
10.85 to 11.00 mm (0.4272 to 0.4331 in.)
Minimum outside diameter:
10.70 mm (0.4213 in.)
Measuring point:
103 mm (4.06 in.)

INTAKE MANIFOLD




Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)

CAMSHAFT BEARING CAP (for Bank 1)





Step 1:
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

Step 2:
Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)


CAMSHAFT BEARING CAP (for Bank 2)






Step 1:
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

Step 2:
Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)

CAMSHAFT PULLEY/GEAR
Torque: 100 Nm (1020 kgf-cm, 74 ft-lbf)

EXHAUST MANIFOLD SUB-ASSEMBLY LH





Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)


EXHAUST MANIFOLD SUB-ASSEMBLY RH





Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)