Part 2

AB60F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION UNIT: DISASSEMBLY

DISASSEMBLY - (Continued)

51. REMOVE DIRECT CLUTCH DISC SET

(a) Using a screwdriver, remove the 2 hole snap rings from the clutch drum.

(b) Remove the direct clutch flange, 5 discs and 5 plates from the clutch drum.
52. INSPECT DIRECT CLUTCH DISC Transmission Unit

53. REMOVE NO. 3 CLUTCH BALANCER

(a) Place SST on the No. 3 clutch balancer, and compress the return spring with a press.
SST: 09380-60010
09381-06020
09381-06030
09381-06040
09381-06050
09381-06080
(b) Using SST, remove the snap ring.
SST: 09350-30020
09350-07070
(c) Remove the No. 3 clutch balancer.

(d) Remove the reverse clutch return spring and O-ring from the reverse clutch piston sub-assembly.
54. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY Transmission Unit

55. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY

(a) Remove the reverse clutch piston from the clutch drum.

(b) Remove the O-ring from the reverse clutch piston.

(a) Place SST on the direct clutch piston, and compress the return spring with a press.
SST: 09380-60010
09381-06030
09381-06040
09381-06080
(b) Using SST, remove the snap ring.
SST: 09350-30020
09350-07070
(c) Place the oil pump onto the torque converter clutch, and then place the clutch drum onto the oil pump.

(d) Hold the direct clutch piston by hand and apply compressed air to the oil hole of the oil pump as shown in the illustration to remove the direct clutch piston with the No. 2 clutch balancer and direct clutch return spring sub-assembly.

(e) Remove the No. 2 clutch balancer and direct clutch return spring sub-assembly from the direct clutch piston.

(f) Remove the 2 O-rings from the direct clutch piston.
57. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY Transmission Unit

58. REMOVE NO. 3 BRAKE SNAP RING
(a) Using a screwdriver, remove the No. 3 brake snap ring from the transmission case.

59. REMOVE NO. 3 BRAKE DISC SET
(a) Remove the 2 flanges, 4 discs and 3 plates from the transmission case.
60. INSPECT NO. 3 BRAKE DISC Transmission Unit

61. REMOVE NO. 3 BRAKE PISTON HOLE SNAP RING
(a) Using SST, remove the snap ring.
SST: 09350-30020
09350-07060

62. REMOVE NO. 3 BRAKE CYLINDER WITH NO. 3 BRAKE PISTON AND NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY
(a) Remove the No. 3 brake cylinder with the No. 3 brake piston and No. 3 brake piston return spring from the transmission case.
63. REMOVE NO. 3 BRAKE PISTON

(a) Using SST and a press, compress the return spring and remove the snap ring and No. 3 brake piston return spring with a screwdriver.
SST: 09380-60010
09381-06020
09381-06040
09381-06060
09381-06100
09381-06110

(b) Hold the No. 3 brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the No. 3 brake cylinder to remove the No. 3 brake piston.

(c) Remove the 2 O-rings from the No. 3 brake piston.
64. INSPECT NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY Transmission Unit

65. REMOVE 1-WAY CLUTCH ASSEMBLY WITH 1-WAY CLUTCH INNER RACE SUB-ASSEMBLY
(a) Remove the 1-way clutch with 1-way clutch inner race from the transmission case.
66. INSPECT 1-WAY CLUTCH ASSEMBLY Transmission Unit

67. REMOVE 1-WAY CLUTCH INNER RACE SUB-ASSEMBLY
(a) Separate the 1-way clutch inner race from the 1-way clutch and remove the No. 1 planetary carrier thrust washer.
68. REMOVE FRONT PLANETARY GEAR ASSEMBLY

(a) Remove the front planetary gear and thrust needle roller bearing from the transmission case.

(b) Remove the No. 2 planetary carrier thrust washer, thrust bearing race and front planetary sun gear from the front planetary gear.
69. INSPECT FRONT PLANETARY GEAR ASSEMBLY Transmission Unit

70. REMOVE FRONT PLANETARY RING GEAR WITH FRONT PLANETARY RING GEAR FLANGE SUB-ASSEMBLY AND CENTER PLANETARY RING GEAR
(a) Remove the front planetary ring gear with the front planetary ring gear flange and center planetary ring gear from the transmission case.
(b) Remove the thrust needle roller bearing and thrust bearing race.
71. REMOVE FRONT PLANETARY RING GEAR

(a) Using a screwdriver, remove the snap ring.

(b) Remove the front planetary ring gear from the center planetary ring gear.
72. REMOVE CENTER PLANETARY RING GEAR

(a) Using a screwdriver, remove the snap ring.

(b) Remove the center planetary ring gear from the front planetary ring gear flange.

73. REMOVE NO. 1 BRAKE DISC SET
(a) Remove the flange, 4 discs and 4 plates from the transmission case.
74. INSPECT NO. 1 BRAKE DISC Transmission Unit

75. REMOVE NO. 1 BRAKE CYLINDER WITH NO. 1 BRAKE PISTON

(a) Place SST on the No. 1 brake piston return spring, and compress the return spring.
SST: 09380-60010
09381-06010
09381-06020
09381-06050
09381-06060
09381-06090
09381-06100
09381-06110
09381-06120
(b) Using a screwdriver, remove the snap ring from the transmission case.

(c) Remove the brake piston return spring and No. 1 brake piston with No. 1 brake cylinder from the transmission case.
76. INSPECT BRAKE PISTON RETURN SPRING SUB-ASSEMBLY Transmission Unit

77. REMOVE NO. 1 BRAKE PISTON

(a) Hold the No. 1 brake piston and apply compressed air to the No. 1 brake cylinder to remove the No. 1 brake piston.
HINT: If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

(b) Remove the 2 O-rings from the No. 1 brake piston.
78. REMOVE NO. 2 BRAKE DISC SET

(a) Place SST on the No. 2 brake flange, and compress the return spring.
SST: 09380-60010
09381-06010
09381-06020
09381-06050
09381-06070
09381-06090
09381-06120
(b) Using a screwdriver, remove the snap ring from the transmission case.

(c) Remove the 2 flanges, 4 discs, 3 plates and brake piston return spring from the transmission case.
79. INSPECT NO. 2 BRAKE DISC Transmission Unit

80. INSPECT NO. 2 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY Transmission Unit

81. REMOVE CENTER PLANETARY GEAR ASSEMBLY
(a) Remove the center planetary gear and planetary sun gear from the transmission case.
82. INSPECT CENTER PLANETARY GEAR ASSEMBLY Transmission Unit

83. REMOVE NO. 2 BRAKE CYLINDER WITH NO. 2 BRAKE PISTON
(a) Remove the No. 2 brake cylinder with the No. 2 brake piston from the transmission case.
84. REMOVE NO. 2 BRAKE PISTON

(a) Hold the No. 2 brake piston and apply compressed air to the No. 2 brake cylinder to remove the No. 2 brake piston.
HINT: If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

(b) Remove the 2 O-rings from the No. 2 brake piston.
85. REMOVE INTERMEDIATE SHAFT WITH NO. 3 1-WAY CLUTCH ASSEMBLY, REAR PLANETARY RING GEAR FLANGE AND REAR PLANETARY RING GEAR

(a) Using SST, remove the snap ring from the transmission case.
SST: 09350-30020
09350-07060

(b) Remove the intermediate shaft with No. 3 1-way clutch, rear planetary ring gear flange and rear planetary ring gear from the transmission case.
86. INSPECT NO. 3 1-WAY CLUTCH ASSEMBLY Transmission Unit

87. REMOVE NO. 3 1-WAY CLUTCH ASSEMBLY
(a) Remove the No. 3 1-way clutch and 1-way clutch inner race from the intermediate shaft.
88. REMOVE REAR PLANETARY RING GEAR

(a) Remove the rear planetary ring gear with rear planetary ring gear flange, 3 thrust bearing races and thrust needle roller bearing from the intermediate shaft.

(b) Using a screwdriver, remove the snap ring.
(c) Remove the rear planetary ring gear flange from the rear planetary ring gear.
89. INSPECT INTERMEDIATE SHAFT Transmission Unit

90. REMOVE NO. 4 BRAKE DISC SET
(a) Remove the 2 flanges, 7 discs and 6 plates from the transmission case.
91. INSPECT NO. 4 BRAKE DISC Transmission Unit

92. REMOVE BRAKE PLATE STOPPER SPRING
NOTE: When removing the stopper spring, do not apply excessive force and do not deform it.

93. REMOVE REAR PLANETARY GEAR ASSEMBLY

(a) Remove the rear planetary gear from the transmission case.

(b) Remove the 2 thrust needle roller bearings from the rear planetary gear.

(c) Remove the thrust bearing race from the transmission case.
94. INSPECT REAR PLANETARY GEAR ASSEMBLY Transmission Unit

95. REMOVE 1ST AND REVERSE BRAKE PISTON

(a) Place SST on the spring retainer and compress the brake return spring.
SST: 09380-60010
09381-06030
09381-06040
09381-06080
09381-06120
09381-06130
09381-05040
09381-05050
(b) Using SST, remove the snap ring and brake return spring.
SST: 09350-30020
09350-07070

(c) Hold the 1st and reverse brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transmission case to remove the 1st and reverse brake piston.
HINT: If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

(d) Remove the 3 O-rings from the 1st and reverse brake piston.
96. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY Transmission Unit