Part 2

AB60F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION UNIT: REASSEMBLY

REASSEMBLY - Continued

25. INSTALL 1-WAY CLUTCH INNER RACE SUB-ASSEMBLY
(a) Apply the No. 1 planetary carrier thrust washer to the 1-way clutch inner race, and then install them to the 1-way clutch.
HINT: Use a small amount of MP grease to make the thrust washer stay securely in place.

26. INSPECT 1-WAY CLUTCH ASSEMBLY Transmission Unit







27. INSTALL 1-WAY CLUTCH ASSEMBLY WITH 1-WAY CLUTCH INNER RACE SUB-ASSEMBLY
(a) Install the 1-way clutch with the 1-way clutch inner race to the transmission case.






28. INSTALL NO. 1 BRAKE DISC SET
(a) Install the 4 plates, 4 discs and flange.
Install in order:
P - D - P - D - P - D - P - D - F
HINT: P = Plate
D = Disc
F = Flange
NOTE: Before assembling new discs, soak them in ATF for at least 2 hours.

29. INSTALL NO. 3 BRAKE PISTON





(a) Coat 2 new O-rings with ATF, and install them to the brake piston.
(b) Press the brake piston into the brake cylinder with both hands.
NOTE: Be careful not to damage the O-rings.





(c) Using SST and a press, compress the return spring and install the snap ring with a screwdriver.
SST: 09380-60010
09381-06020
09381-06040
09381-06060
09381-06100
09381-06110
NOTE: Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

30. INSTALL NO. 3 BRAKE CYLINDER WITH NO. 3 BRAKE PISTON AND NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY





(a) Install the No. 3 brake cylinder with the No. 3 brake piston and No. 3 brake piston return spring to the transmission case.
NOTICE:
- Align the oil holes of the No. 3 brake cylinder and transmission case as shown in the illustration.





- Make sure the No. 3 brake piston and cylinder are securely inserted into the transmission case.






31. INSTALL NO. 3 BRAKE PISTON HOLE SNAP RING
(a) Using SST, install the snap ring.
SST: 09350-30020
09350-07060






32. INSTALL NO. 3 BRAKE DISC SET
(a) Install the "O" mark flange, 4 discs, 3 plates and "A" mark flange to the transmission case.
Install in order:
OF - D - P - D - P - D - P - D - AF
HINT: OF = "O" mark flange
P = Plate
D = Disc
AF = "A" mark flange
NOTE: Before assembling new discs, soak them in ATF for at least 2 hours.





33. INSTALL NO. 3 BRAKE SNAP RING
(a) Using a screwdriver, install the snap ring.
34. INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY





(a) Coat 2 new O-rings with ATF, and install them to the direct clutch piston.






(b) Install the direct clutch return spring and No. 2 clutch balancer to the direct clutch piston.






(c) Press the direct clutch piston with the clutch return spring and clutch balancer into the reverse clutch piston with both hands.
NOTE: Be careful not to damage the O-ring.





(d) Place SST on the direct clutch balancer, and compress the return spring with a press.
SST: 09380-60010
09381-06030
09381-06040
09381-06080
NOTE: Stop pressing when the spring sheet is lowered to a position 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

(e) Using SST, install the snap ring.
SST: 09350-30020
09350-07070
NOTE: Do not expand the snap ring excessively.





(f) Set the end gap of the snap ring in the balancer as shown in the illustration.
NOTE: Be sure the end gap of the snap ring is not aligned with the spring retainer claw.

35. INSTALL REVERSE CLUTCH PISTON SUB-ASSEMBLY





(a) Coat a new O-ring with ATF, and install it to the clutch drum.






(b) Coat a new O-ring with ATF, and install it to the reverse clutch piston.






(c) Pass the clutch drum into the reverse clutch piston with both hands.

NOTICE:
- Be careful not to damage the O-ring.
- Make sure to align the holes of the reverse clutch piston and clutch drum as shown in the illustration.
- Make sure to align the protrusions of the reverse clutch piston and the cutout of the clutch drum.