System Specifications

SERVICE SPECIFICATIONS: 1ZZ-FE ENGINE MECHANICAL: SERVICE DATA


















MAIN BEARING CAP BOLTS

NOTICE
- Remove any oil from the contact surface.
- Install the bearing cap sub-assembly within 3 minutes of applying seal packing.
- Do not put in engine oil for at least 2 hours after installation.





Tighten the bolts to the specified torque in several passes in the sequence shown.
Torque: 44 Nm (449 kgf-cm, 33 ft-lbf)





Mark the front of the bearing cap bolts with paint.
Retighten the bearing cap bolts by 90° as shown in the illustration.
Check that the painted mark of each bolt is now at a 90° angle to the front.





Tighten the 10 other bolts for the bearing cap.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)


CRANKSHAFT PULLEY
Align the pulley set key with the key groove of the crankshaft pulley, then slide on the crankshaft pulley.
Using SST, install the crankshaft pulley bolt.
SST: 09960-10010
09962-01000
09963-01000

Torque: 138 Nm (1,407 kgf-cm, 102 ft-lbf)


CONNECTING ROD CAP BOLTS





Using SST, tighten the bolts in several passes to the specified torque.
SST: 09205-16010

Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)





Mark the front of the connecting cap bolts with paint.
Retighten the cap bolts by an additional 90° as shown in the illustration.