Operation CHARM: Car repair manuals for everyone.

Installation








2AZ-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR: INSTALLATION

INSTALLATION

1. INSTALL KNOCK SENSOR






(a) Install the sensor with the nut.
Torque: 20 Nm (205 kgf-cm, 15 ft-lbf)
NOTE: Make sure that the knock sensor is in the correct position.

(b) Connect the sensor connector.
2. INSTALL INTAKE MANIFOLD INSULATOR






(a) Install the intake manifold insulator onto the cylinder block.
3. INSTALL INTAKE MANIFOLD






(a) Install a new gasket into the intake manifold.






(b) Install the intake manifold with the 5 bolts and 2 nuts.
Torque: 30 Nm (305 kgf-cm, 22 ft-lbf)
(c) Fit the union to check valve hose into the vacuum hose clamp.
(d) Install the wire harness clamp.
(e) Connect the camshaft timing oil control valve connector.
(f) Connect the union to check valve hose to the brake booster.
4. CONNECT HEATER WATER OUTLET HOSE
(a) Install the heater water outlet hose to the water by-pass pipe and heater radiator unit.
5. CONNECT HEATER WATER INLET HOSE
(a) Install the heater water inlet hose to the cylinder head and heater radiator unit.
(b) Install the hose clamp.
6. INSTALL FUEL TUBE
7. INSTALL FUEL DELIVERY PIPE Installation

8. INSTALL THROTTLE BODY Installation

9. INSTALL AIR CLEANER CAP Installation

10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
11. ADD ENGINE COOLANT Service and Repair

12. CHECK FOR ENGINE COOLANT LEAKAGE Testing and Inspection

13. CHECK FOR FUEL LEAKAGE Installation

14. INSTALL NO. 1 ENGINE COVER Installation