Installation

2GR-FE CHARGING: GENERATOR: INSTALLATION

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY






(a) Install the bracket with the bolt.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)






(b) Install the wire harness clamp stay.
Torque: 8.4 Nm (86 kgf-cm, 74 in-lbf)






(c) Connect the wire harness clamp.
(d) Install the generator assembly to the cylinder block with the bolt.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)






(e) Install the 2 bolts.
Torque: 43 Nm (438 kgf-cm, 32 ft-lbf)






(f) Connect the generator connector to the generator assembly.
(g) Install the generator wire with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
(h) Install the terminal cap.
(i) Connect the 2 wire harness clamps.
(j) Connect the magnetic clutch connector to the compressor and magnetic clutch.
2. INSTALL V-RIBBED BELT Installation

3. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR Installation

4. INSTALL NO. 1 RADIATOR SUPPORT Installation

5. INSTALL RADIATOR SUPPORT CUSHION Installation

6. REMOVE PRESSURE FEED TUBE ASSEMBLY Installation

7. INSTALL HEADLIGHT BRACKET RH Installation

8. INSTALL RADIATOR SIDE DEFLECTOR RH Installation

9. INSTALL HEADLIGHT ASSEMBLY RH Installation

10. CONNECT NO. 2 OIL COOLER OUTLET TUBE SUB-ASSEMBLY Installation

11. INSTALL RADIATOR UPPER SUPPORT SUB-ASSEMBLY Installation

12. CONNECT COOLING FAN ECU CONNECTOR Installation

13. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY Installation

14. INSTALL HOOD LOCK ASSEMBLY Installation

15. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR Installation

16. CONNECT NO. 2 RADIATOR HOSE Installation

17. CONNECT NO. 1 RADIATOR HOSE Installation

18. CONNECT RADIATOR RESERVE TANK HOSE OR PIPE Installation

19. INSTALL NO. 1 AIR CLEANER INLET Installation

20. INSTALL FRONT BUMPER ENERGY ABSORBER
21. INSTALL FRONT BUMPER ASSEMBLY Installation

22. INSTALL BATTERY Installation

23. INSTALL NO. 2 AIR CLEANER INLET Installation

24. ADD ENGINE COOLANT Service and Repair

25. INSPECT FOR COOLANT LEAK Testing and Inspection

26. ADD AUTOMATIC TRANSAXLE FLUID
27. CHECK AUTOMATIC TRANSAXLE FLUID

28. INSTALL FRONT FENDER APRON SEAL RH Installation

29. INSTALL NO. 1 ENGINE UNDER COVER Installation

30. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
31. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

32. VEHICLE PREPARATION FOR HEADLIGHT AIM ADJUSTMENT Adjustments

33. PREPARATION FOR HEADLIGHT AIMING (Using a tester) Adjustments

34. PREPARATION FOR HEADLIGHT AIMING (Using a Screen) Adjustments

35. HEADLIGHT AIMING INSPECTION Adjustments

36. HEADLIGHT AIMING ADJUSTMENT Adjustments

37. VEHICLE PREPARATION FOR FOG LIGHT AIM ADJUSTMENT (w/ Fog Light) Adjustments

38. PREPARATION FOR FOG LIGHT AIMING (Using a Screen) (w/ Fog Light) Adjustments

39. FOG LIGHT AIMING INSPECTION (w/ Fog Light) Adjustments

40. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) Adjustments