Removal

AIR CONDITIONING: 3MZ-FE COMPRESSOR AND MAGNETIC CLUTCH:

REMOVAL

HINT: COMPONENTS : (Components)

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (Service and Repair)

2. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
SST: 09249-63010

HINT: (Removal)

3. REMOVE ALTERNATOR ASSEMBLY W/ REGULATOR (Removal)

4. REMOVE GENERATOR BELT ADJUSTING BAR

(a) Remove the 2 nuts, bolt and generator belt adjusting bar.
5. REMOVE COOLER REFRIGERANT DISCHARGE HOSE NO.1

(a) Remove the nut and disconnect the cooler refrigerant discharge hose No.1.
(b) Remove the O-ring from the cooler refrigerant discharge hose No.1.

NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

6. REMOVE COOLER REFRIGERANT SUCTION HOSE NO.1

(a) Remove the nut and disconnect the cooler refrigerant suction hose No.1.
(b) Remove the O-ring from the cooler refrigerant suction hose No.1.

NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

7. REMOVE COMPRESSOR AND MAGNETIC CLUTCH

(a) Disconnect the connector and clamp.
(b) Remove the bolt, nut and cooler compressor bracket.

(a) Remove the screw, earth wire and cooler compressor bracket.

(b) Remove the 2 bolts and the bracket.
(c) Place the compressor and magnetic clutch in a vise.

NOTE: Do not get the bracket and harness caught in the vise.

(d) Using SST, hold the magnet clutch hub.
SST: 95047-10400
(e) Remove the bolt, magnet clutch hub and magnet clutch washer.

HINT: There is no set number of magnet clutch washers since they are used for adjusting.

(f) Using a snap ring expander, remove the snap ring and magnet clutch rotor.

NOTE: Do not damage the seal cover of the bearing when removing the snap ring.

(g) Disconnect the connector.

(h) Using a snap ring expander, remove the snap ring and magnet clutch starter.