Operation CHARM: Car repair manuals for everyone.

Installation








AXLE: FRONT AXLE HUB:

INSTALLATION

1. INSTALL FRONT AXLE HUB LH BEARING





(a) Using SST and a press, install a new front axle hub LH bearing to the steering knuckle LH.
SST: 09950-60020
09951-00810
SST: 09950-70010
09951-07100
2. INSTALL DISC BRAKE DUST COVER FRONT LH
(a) Place the disc brake dust cover front LH and use a torx wrench (T30) to torque the 4 bolts.
Torque: 8.3 Nm (85 kgf-cm, 73 in-lbf)
3. INSTALL FRONT AXLE HUB SUB-ASSEMBLY LH





(a) Using SST and a press, install the front axle hub sub-assembly LH.
SST: 09608-32010
SST: 09950-60020
09951-00810
SST: 09950-70010
09951-07100
4. INSTALL FRONT AXLE HUB LH HOLE SNAP RING





(a) Using snap ring pliers, install a new front axle hub LH hole snap ring.
5. INSTALL FRONT WHEEL BEARING DUST DEFLECTOR NO.1 LH





(a) Using SST and a hammer, install a new bearing dust deflector No.1 LH.
SST: 09316-60011
09316-00011
09316-00031
SST: 09608-32010

HINT: Align the hole for the speed sensor in the bearing dust deflector No.1 LH with the steering knuckle.

6. INSTALL FRONT LOWER BALL JOINT
(a) Install the lower ball joint assembly front LH and tighten the nut.
Torque: 123 Nm (1250 kgf-cm, 91 ft-lbf)
(b) Install a new cotter pin.

NOTE: If the holes for the cotter pin are not aligned, tighten the nut up to 60°C further.

7. INSTALL FRONT AXLE ASSEMBLY LH





(a) Install the front axle assembly LH to the shock absorber assembly front LH with the 2 bolts and 2 nuts.
Torque: 210 Nm (2140 kgf-cm, 155 ft-lbf)

- Only when reusing the bolts and nuts, apply a small amount of engine oil to the screw part of the nuts.
- Do not excessively push out the front axle assembly LH.
- Be careful not to damage the outboard joint boot.
- Be careful not to damage the speed sensor rotor.

8. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 LH
9. INSTALL TIE ROD ASSEMBLY LH
10. INSTALL FRONT DISC
11. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH





(a) Install the front disc brake caliper assembly LH with the 2 bolts to the steering knuckle LH.
Torque: 107 Nm (1090 kgf-cm, 79 ft-lbf)
12. INSTALL FRONT AXLE SHAFT LH NUT
(a) Clean the threaded parts on the drive shaft and axle hub nut using a non-residue solvent.

NOTICE:
- Be sure to perform this work for a new drive shaft.
- Keep the threaded parts free of oil and foreign objects.

(b) Using a socket wrench (30 mm), install a new axle hub LH nut.
Torque: 294 Nm (3000 kgf-cm, 217 ft-lbf)
13. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY LH
(a) Remove the 2 bolts and separate the front disc brake caliper assembly LH from the steering knuckle LH.

NOTE: Use a string or similar device to keep the brake caliper from hanging down by the flexible hose.

14. REMOVE FRONT DISC
15. INSPECT BEARING BACKLASH
16. INSPECT AXLE HUB DEVIATION
17. INSTALL FRONT DISC
18. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH
(a) Install the front disc brake caliper assembly LH with the 2 bolts to the steering knuckle LH.
Torque: 107 Nm (1090 kgf-cm, 79 ft-lbf)
19. INSTALL SPEED SENSOR FRONT LH (Installation)

20. INSTALL FRONT AXLE SHAFT LH NUT





(a) Using a socket wrench (30 mm), install a new axle hub LH nut.
Torque: 294 Nm (3000 kgf-cm, 217 ft-lbf)
(b) Using a chisel and hammer, stake the axle hub LH nut.
21. INSTALL FRONT WHEEL
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
22. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
23. CHECK ABS SPEED SENSOR SIGNAL
(a) w/ VSC: (Test Mode Procedure)

(b) w/o VSC: (Test Mode Procedure)