Installation

1GR-FE ENGINE CONTROL SYSTEM: KNOCK SENSOR (for 2WD):

INSTALLATION





1. INSTALL KNOCK SENSOR
(a) Install the 2 knock sensors with the 2 bolts as shown in the illustration.
Torque: 20 Nm (204 kgf-cm, 15 ft-lbf)
(b) Connect the 2 knock sensor connectors.
2. INSTALL WATER OUTLET PIPE NO.1
(a) Install the water outlet pipe with the 3 bolts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(b) Install the 4 wire harness clamps.
3. CONNECT HEATER WATER INLET HOSE
4. INSPECT CYLINDER HEAD SET BOLT
5. INSTALL CYLINDER HEAD SUB-ASSEMBLY
6. INSTALL CAMSHAFT BEARING NO.2
7. INSTALL CAMSHAFTS
8. INSTALL CHAIN TENSIONER ASSEMBLY NO.2
9. INSTALL CAMSHAFT TIMING GEARS AND NO.2 CHAIN (RH BANK)
10. INSTALL CHAIN VIBRATION DAMPER NO.1
11. INSTALL WATER BY-PASS JOINT RR
12. INSTALL INTAKE MANIFOLD
13. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
14. INSTALL MANIFOLD STAY
15. INSTALL EXHAUST PIPE ASSEMBLY FRONT
16. INSTALL EXHAUST FRONT PIPE ASSEMBLY NO.2
17. INSTALL COOL AIR INLET NO.1
(a) Install the cool air inlet with the 2 bolts.
Torque: 12 Nm (122 kgf-cm, 9.0 ft-lbf)
18. INSTALL CHAIN TENSIONER SLIPPER
19. INSTALL CHAIN TENSIONER ASSEMBLY NO.1
20. INSTALL CHAIN SUB-ASSEMBLY Installation

21. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY
Installation
22. INSTALL ENGINE ASSEMBLY
23. INSTALL BATTERY
24. ADD ENGINE COOLANT
25. ADD ENGINE OIL
26. CHECK FOR ENGINE COOLANT LEAKAGE
27. CHECK FOR ENGINE OIL LEAKAGE
28. CHECK FOR FUEL LEAKAGE
29. CHECK FOR EXHAUST GAS LEAKAGE
30. INSPECT IGNITION TIMING (Engine)

31. INSPECT ENGINE IDLING SPEED (Engine)

32. INSPECT CO/HC (Engine)