Disassembly

1GR-FE CHARGING: GENERATOR: DISASSEMBLY

DISASSEMBLY

1. REMOVE GENERATOR PULLEY





SST 1-A and B 09820-06010
SST 2 09820-06021

(a) Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise with the specified torque.
SST: 09820-63011
09820-06010
09820-06021
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)

NOTICE: Check that SST is secured to the rotor shaft.




(b) Mount SST 2 in a vise.
(c) Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.




(d) To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

NOTICE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.

(e) Remove the generator from SST 2.




(f) Turn SST 1-B, and remove SST 1-A and B.
(g) Remove the pulley nut and pulley.

2. REMOVE GENERATOR REAR END COVER




(a) Place the generator on the pulley.
(b) Remove the 3 nuts and rear end cover.

3. REMOVE TERMINAL INSULATOR




(a) Remove the terminal insulator.

4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY




(a) Remove the plate seal.
(b) Remove the 2 nuts and brush holder.
(c) Remove the plate seal.

5. REMOVE GENERATOR COIL ASSEMBLY




(a) Remove the 4 bolts.




(b) Using SST, remove the coil.
SST: 09950-4001
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
09958-04011

6. REMOVE GENERATOR ROTOR ASSEMBLY




(a) Remove the washer and rotor.