Operation CHARM: Car repair manuals for everyone.

Reassembly








BRAKE: FRONT BRAKE: REASSEMBLY

REASSEMBLY

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG
2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP





3. INSTALL PISTON SEAL
(a) Apply lithium soap base glycol grease to 4 new piston seals.
(b) Install the 4 piston seals onto the disc brake cylinder.
NOTE: Securely install the piston seal into the groove of the disc brake cylinder.





4. INSTALL FRONT DISC BRAKE PISTON
(a) Apply lithium soap base glycol grease to the 4 disc brake pistons and 4 new cylinder boots.
(b) Install the 4 cylinder boots to the 4 disc brake pistons.
(c) Install the 4 disc brake pistons onto the disc brake cylinder.
NOTE: Do not forcibly install the piston into the disc brake cylinder.





5. INSTALL CYLINDER BOOT
(a) Install the 4 cylinder boots onto the disc brake cylinder.
NOTE: Securely install the cylinder boot into the grooves of the disc brake cylinder and piston.

(b) Using a screwdriver, install 4 new set rings.
NOTE: Do not damage the boot.