Installation
1GR-FE LUBRICATION: OIL PUMP: INSTALLATION
INSTALLATION
1. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL Replacement
2. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY
(a) Remove any old packing (FIPG) material.
HINT: Do not drop any oil onto the contact surfaces of the timing chain cover, cylinder head or cylinder block.
(b) Install a new O-ring onto the LH cylinder head as shown in the illustration.
(c) Apply continuous beads of seal packing (diameter 3 to 4 mm (0.12 to 0.16 in.)) to the 4 locations shown in the illustration.
Seal packing:
Toyota Genuine Adhesive 1344, Three Bond 1344 or the equivalent
(d) Apply continuous beads of seal packing (diameter 3 to 4 mm (0.12 to 0.16 in.)) to the timing chain cover as shown in the illustration.
Seal packing:
Water pump part
Toyota Genuine Seal Packing 1282B, Three Bond 1282B or the equivalent
Other parts
Toyota Genuine Adhesive 1344, Three Bond 1344 or the equivalent
NOTICE :
- Install the timing chain cover within 3 minutes of applying the seal packing. The timing chain cover bolts and nuts must be tightened within 15 minutes of the installation. Otherwise, the seal packing must be removed and reapplied.
- Do not apply seal packing to portion A shown in the illustration.
(e) Align the key way of the oil pump drive rotor with the rectangular portion of the crankshaft timing gear, and slide the timing chain cover into place.
(f) Install the timing chain cover with the 24 bolts and 2 nuts. Tighten the bolts and nuts uniformly in several steps.
Torque: 23 Nm (235 kgf-cm, 17 ft-lbf)
NOTE: Pay attention not to wrap the chain and slipper over the timing chain cover seal line.
Each bolt length is as follows:
3. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY
(a) Install a new gasket and oil filter bracket with the 3 bolts and 2 nuts.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
4. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH Installation
5. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Installation
6. INSTALL WATER INLET Installation
7. INSTALL VVT SENSOR Installation
8. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Installation
9. INSTALL IGNITION COIL ASSEMBLY Installation
10. INSTALL INTAKE AIR SURGE TANK Installation
11. INSTALL NO. 2 SURGE TANK STAY Installation
12. INSTALL NO. 1 SURGE TANK STAY Installation
13. INSTALL OIL BAFFLE PLATE Installation
14. INSTALL THROTTLE BODY BRACKET Installation
15. INSTALL AIR CLEANER ASSEMBLY Installation
16. INSTALL OIL PAN SUB-ASSEMBLY Installation
17. INSTALL OIL STRAINER SUB-ASSEMBLY Installation
18. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY Installation
19. INSTALL CRANKSHAFT PULLEY Installation
20. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY Installation
21. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY Installation
22. INSTALL VANE PUMP ASSEMBLY Installation
23. INSTALL OIL LEVEL GAUGE GUIDE Installation
24. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation
25. INSTALL COOLER COMPRESSOR ASSEMBLY Installation
26. INSTALL GENERATOR ASSEMBLY
Refer to the procedures up to "INSTALL GENERATOR ASSEMBLY" Installation.
27. INSTALL FAN
Refer to the procedures up to "INSTALL FAN" Installation.
28. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD)
Refer to the procedures up to "INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY" Installation.
29. INSTALL POWER STEERING LINK ASSEMBLY (for 2WD)
Refer to the procedures up to "INSTALL POWER STEERING LINK ASSEMBLY" Installation.
30. INSTALL POWER STEERING LINK ASSEMBLY (for 4WD)
Refer to the procedures up to "INSTALL POWER STEERING LINK ASSEMBLY" Installation.
31. INSTALL BATTERY
32. ADD ENGINE COOLANT Service and Repair
33. ADD ENGINE OIL Replacement
34. ADD POWER STEERING FLUID
35. BLEED POWER STEERING FLUID Power Steering System
36. ADD DIFFERENTIAL OIL (for 4WD)
37. INSPECT DIFFERENTIAL OIL (for 4WD) Testing and Inspection
38. CHECK FOR ENGINE COOLANT LEAKAGE Service and Repair
39. CHECK FOR ENGINE OIL LEAKAGE
40. CHECK FOR FUEL LEAKAGE
41. CHECK FOR EXHAUST GAS LEAKAGE
42. CHECK POWER STEERING FLUID LEAKAGE
43. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT Service and Repair