Reassembly

1GR-FE CHARGING: GENERATOR: REASSEMBLY

REASSEMBLY

1. INSTALL GENERATOR DRIVE END FRAME BEARING
(a) Using SST and a press, press in a new bearing.
SST: 09950-60010
09951-00470
SST: 09950-70010
09951-07100
(b) Install the retainer plate with the 4 screws.
Torque: 2.6 Nm (27 kgf-cm, 23 in-lbf)
2. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the drive end frame on the rotor.
(b) Install the rotor and washer.

3. INSTALL GENERATOR COIL ASSEMBLY
(a) Using SST and a press, press in the coil carefully.
SST: 09285-76010
(b) Install the 4 bolts.
Torque: 5.8 Nm (59 kgf-cm, 51 in-lbf)

4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
(a) Install the 2 screws.
Torque: 1.8 Nm (18 kgf-cm, 16 in-lbf)
5. INSTALL TERMINAL INSULATOR
6. INSTALL GENERATOR REAR END COVER
(a) Install the rear end cover with the 3 nuts.
Torque: 4.6 Nm (47 kgf-cm, 41 in-lbf)
7. INSTALL GENERATOR PULLEY

SST: 09820-63011
09820-06010
09820-06020

HINT

(a) Install the pulley onto the rotor shaft by tightening the pulley nut by hand.
(b) Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise with the specified torque.
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
NOTE: Check that SST is secured to the rotor shaft.

(e) Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.
Torque: 111 Nm (1132 kgf-cm, 82 ft-lbf)
(f) Remove the generator from SST 2.

(g) Turn SST 1-B, and remove SST 1-A and B.
(h) Turn the pulley, and check that the pulley moves smoothly.