Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD SUB-ASSEMBLY

Step 1:





Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts in several steps, in the sequence shown in the illustration.
Torque 36 Nm (367 kgf-cm, 27 ft-lbf)

Step 2:
Tighten the cylinder head bolts again in the sequence shown in the illustration to make sure that they are tightened to the specified torque.
Torque 36 Nm (367 kgf-cm, 27 ft-lbf)

Step 3:




Mark each cylinder head bolt head with paint as shown in the illustration.
Tighten the cylinder head bolts 90° in the sequence shown in step 1.

Step 4:
Tighten the cylinder head bolts another 90° in the sequence shown in step 1.
Check that the painted marks are now facing rearward.


HEAD SET BOLT






SURFACE VARIATION





INTAKE MANIFOLD





Install the intake manifold by tightening the 6 bolts in the sequence shown in the illustration.

Torque 21 Nm (214 kgf-cm, 15 ft-lbf)

CAMSHAFT BEARING CAP





Install the 11 bolts in the order shown in the illustration.

Torque 16 Nm (163 kgf-cm, 12 ft-lbf)

CAMSHAFT TIMING GEAR ASSEMBLY

Torque 85 Nm (867 kgf-cm, 63 ft-lbf)

EXHAUST MANIFOLD ASSEMBLY





Tighten the 5 nuts in the sequence shown in the illustration.
Torque 35 Nm (357 kgf-cm, 26 ft-lbf)