Disassembly

1AR-FE CHARGING: GENERATOR: DISASSEMBLY

DISASSEMBLY

1. REMOVE GENERATOR PULLEY CAP

(a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off.
NOTE: Do not reuse the generator pulley cap.

2. REMOVE GENERATOR PULLEY WITH CLUTCH

(a) Mount the generator in a vise.
(b) Install SST (A) and (B) to the pulley as shown in the illustration.
SST: 09820-63021

(c) Use a wrench to hold SST (A), and turn SST (B) counterclockwise to loosen the generator pulley.

NOTICE :
- Check that the drive end frame is secured in the vise tightly.
- Hold SST (A) tightly during the operation.

(d) Remove the generator pulley.
3. REMOVE GENERATOR REAR END COVER
(a) Place the generator on the generator pulley.

(b) Remove the 3 nuts and generator rear end cover.

(a) Remove the 2 screws and generator brush holder.
5. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

(b) Using SST, remove the generator coil.
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
(c) Remove the washer.
6. REMOVE GENERATOR ROTOR ASSEMBLY
7. REPLACE GENERATOR DRIVE END FRAME BEARING

(a) Remove the 4 screws and bearing retainer.

(b) Using SST and a hammer, tap out the bearing.
SST: 09950-60010
09951-00250
SST: 09950-70010
09951-07100

(d) Install the bearing retainer with the 4 screws.
Torque: 2.3 Nm (23 kgf-cm, 20 in-lbf)