Operation CHARM: Car repair manuals for everyone.

Installation








SUSPENSION: REAR LOWER ARM (for 2WD): INSTALLATION

INSTALLATION





1. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY
(a) Temporarily install the rear No. 1 suspension arm assembly to the rear suspension member with the bolt.
NOTE: Ensure that the identification mark faces the rear side of the vehicle.

(b) Temporarily install the rear No. 1 suspension arm assembly to the rear axle carrier sub-assembly with the bolt and the nut.
NOTE: Since a stopper nut is used, temporarily tighten the bolt.





2. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY
(a) Temporarily install the rear No. 2 suspension arm assembly to the rear suspension member with the bolt.
NOTE: Ensure that the identification mark faces the rear side of the vehicle.

(b) Temporarily install the rear No. 2 suspension arm assembly to the rear axle carrier sub-assembly with the bolt and the nut.
NOTE: Since a stopper nut is used, temporarily tighten the bolt.

3. STABILIZE SUSPENSION





(a) Jack up the rear axle carrier, placing a wooden block underneath to avoid damage. Apply load to the suspension so that the installed bolt of the rear No. 1 suspension arm (inner side) is horizontally aligned with the center of the rear axle hub.
CAUTION: Do not jack up the rear axle carrier sub-assembly too high as the vehicle may fall.
NOTE: Do not bend the brake dust cover.

HINT :
- If the rear drive shaft assembly cannot be positioned horizontally as shown in the illustration even when the rear axle carrier sub-assembly is jacked up, apply additional load to the vehicle such as by having a person sit in the rear seat.
- Use the same procedures for the RH side and LH side.

4. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY





(a) Using SST and a socket wrench (19 mm), fully tighten the bolt.
without SST - Torque: 120 Nm (1223 kgf-cm, 88 ft-lbf)
with SST - Torque: 89 Nm (904 kgf-cm, 65 ft-lbf)
SST: 09961-00950

NOTICE :
- Use a torque wrench with a fulcrum length of 425 mm (16.73 in.).
- This torque value is effective when SST is parallel to the torque wrench.
- The final torque must be applied under standard vehicle height conditions.





(b) Fully tighten the bolt
Torque: 112 Nm (1141 kgf-cm, 82 ft-lbf)

NOTICE :
- Since a stopper nut is used, fully tighten the bolt.
- The final torque must be applied under standard vehicle height conditions.





5. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY
(a) Fully tighten the bolts.
Bolt (A) - Torque: 120 Nm (1223 kgf-cm, 88 ft-lbf)
Bolt (B) - Torque: 112 Nm (1141 kgf-cm, 82 ft-lbf)
NOTICE:
- Since a stopper nut is used, fully tighten the bolt.
- The final torque must be applied under standard vehicle height conditions.

6. INSTALL REAR STABILIZER BAR Installation
7. INSTALL REAR STABILIZER LINK ASSEMBLY LH





(a) Install the rear stabilizer link assembly LH to the rear stabilizer bar with the nut.
Torque: 39 Nm (400 kgf-cm, 29 ft-lbf)
HINT: If the ball joint turns together with the nut, use a hexagon wrench (5 mm) to hold the stud bolt.

8. INSTALL REAR STABILIZER LINK ASSEMBLY RH
HINT: Perform the same procedure as the LH side.

9. INSTALL REAR WHEEL
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)
10. INSTALL SPARE WHEEL CARRIER LOCK COVER (w/ Cover)
11. INSTALL SPARE TIRE
12. INSTALL LOWER SPARE WHEEL CARRIER HINGE COVER (w/ Cover)
13. INSTALL DECK TRIM SERVICE HOLE COVER
14. INSTALL REAR MAT Installation
15. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Installation
16. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY (w/ Tonneau Cover) Installation
17. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Tonneau Cover) Installation
18. INSTALL DECK BOARD ASSEMBLY Installation
19. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
HINT: Service and Repair