Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD SUB-ASSEMBLY RH





Step 1:
Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

Torque 36 Nm (367 kgf-cm, 27 ft-lbf)





Step 2:
Mark each cylinder head bolt head with paint as shown in the illustration.
Tighten the cylinder head bolts 90° in the sequence shown in step 1.

Step 3:
Tighten the cylinder head bolts another 90° in the sequence shown in step 1.
Check that the painting marks are now facing rearward.





Uniformly install the 2 bolts in the sequence shown in the illustration.

Torque 21 Nm (214 kgf-cm, 15 ft-lbf)

CYLINDER HEAD SUB-ASSEMBLY LH





Step 1:
Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

Torque 36 Nm (367 kgf-cm, 27 ft-lbf)





Step 2:
Mark each cylinder head bolt head with paint as shown in the illustration.
Tighten the cylinder head bolts 90° in the sequence shown in step 1.

Step 3:
Tighten the cylinder head bolts another 90° in the sequence shown in step 1.
Check that the painted marks are now facing rearward.





Uniformly install the 2 bolts in the sequence shown in the illustration.

Torque 21 Nm (214 kgf-cm, 15 ft-lbf)

CYLINDER HEAD SET BOLT





CYLINDER HEAD WARPAGE








INTAKE MANIFOLD





Install and uniformly tighten the 8 bolts and 2 nuts in several steps.

Torque 21 Nm (214 kgf-cm, 15 ft-lbf)

CAMSHAFT HOUSING SUB-ASSEMBLY RH





Install the camshaft housing, and install the 18 bolts in the order shown in the illustration.

For bolt A
Torque 10 Nm (102 kgf-cm, 7 ft-lbf)

Except bolt A
Torque 30 Nm (306 kgf-cm, 22 ft-lbf)





Tighten the 10 bolts in the order shown in the illustration.
Torque 16 Nm (163 kgf-cm, 12 ft-lbf)

CAMSHAFT HOUSING SUB-ASSEMBLY LH





Install the camshaft housing, and install the 18 bolts in the order shown in the illustration.

For bolt A
Torque 10 Nm (102 kgf-cm, 7 ft-lbf)

Except bolt A
Torque 30 Nm (306 kgf-cm, 22 ft-lbf)





Tighten the 10 bolts in the order shown in the illustration.
Torque 16 Nm (163 kgf-cm, 12 ft-lbf

CAMSHAFT GEAR





EXHAUST MANIFOLD SUB-ASSEMBLY RH





Temporarily install the exhaust manifold with the 2 nuts labeled A and 8 new nuts.
Uniformly tighten the nuts that are not labeled A, and then tighten the 2 nuts labeled A.

For nut A
Torque 10 Nm (102 kgf-cm, 7 ft-lbf)

Except nut A
Torque 21 Nm (214 kgf-cm, 15 ft-lbf)





Install the insulator to the exhaust manifold with the 2 nuts.
Torque 10 Nm (102 kgf-cm, 7 ft-lbf)

EXHAUST MANIFOLD SUB-ASSEMBLY LH





Temporarily install the exhaust manifold with the 2 nuts labeled A and 8 new nuts.
Uniformly tighten the nuts that are not labeled A, and then tighten the 2 nuts labeled A.

For nut A
Torque 10 Nm (102 kgf-cm, 7 ft-lbf)

Except nut A
Torque 21 Nm (214 kgf-cm, 15 ft-lbf)