Operation CHARM: Car repair manuals for everyone.

A/C - Special Electric A/C Compressor Refrigerant Oil

COLLISION REPAIR INFORMATION
FOR THE COLLISION REPAIR PROFESSIONAL

TITLE:
ELECTRICALLY-DRIVEN A/C COMPRESSORS & SPECIAL LUBRICANT (ND-11)

SECTION:
MECHANICAL - ELECTRICAL

BULLETIN # 178

MODELS:
ALL TOYOTA and LEXUS HYBRID MODELS 2004-

DATE:
AUGUST 2010

2004 and newer Toyota and Lexus Hybrid models are equipped with High-Voltage Three-Phase Alternating Current Air Conditioning Compressors, which have specific safety and service requirements.

Electrically-driven A/C Systems safety precautions system operation component replacement service instructions and unique system features and requirements are published in model-specific Repair Manuals that can be accessed through the Toyota Technical Information System (TIS).

Collision Repair Professionals should be aware of the following system characteristics:





^ Orange colored High-Voltage wiring is connected to electrically-driven A/C compressors (see photo).

^ Electrically-driven A/C compressors have no drive belt.

^ Electrically-driven A/C compressors require special ND-11 lubricating oil.

^ Underhood A/C system decal specifies use of ND-11 oil (see decal/label below).

^ Use ONLY ND-11 lubricating oil because of its electrical insulating characteristics.

^ Avoid oil cross-contamination during evacuation and refrigerant charging by using hoses designated for ND-11.

^ Cross-contamination and the use of incorrect lubricating oil can set Diagnostic Trouble Codes (DTC) and cause damage to the electrically-driven compressor.