System Specifications

SURFACE VARIATION










CRANKSHAFT

Step 1:





Using several steps, uniformly install and tighten the 10 bearing cap bolts in the sequence shown in the illustration.

Torque 20 Nm (204 kgf-cm, 15 ft-lbf)

Step 2:

Tighten the 10 bearing cap bolts again in the sequence shown in the illustration.
Torque 40 Nm (408 kgf-cm, 30 ft-lbf)

If a crankshaft bearing cap bolt does not meet the specified torque, replace it.

Step 3:





Mark the front of the bearing cap bolts with paint.
Tighten the 10 bearing cap bolts 90° in the same sequence.
Check that the paint marks are now at a 90° angle to the front.
Check that the crankshaft turns smoothly

















There are 4 sizes of standard bearings, marked "1", "2", "3" and "4" accordingly.





EXAMPLE
Cylinder block (A) "3" + Crankshaft (B) "4" = Total "7"
Select the bearing marked "3".

Bearing Chart:






Standard Cylinder Block Journal Inside Diameter (A):






Standard Crankshaft Main Journal Diameter (B):






Standard Bearing Center Wall Thickness:





CONNECTING ROD

There are 3 sizes of standard bearings, marked "1", "2" and "3" accordingly.

Standard crank pin diameter 51.492 to 51.500 mm (2.0272 to 2.0276 in.)

Standard Connecting Rod Big End Inside Diameter:






Standard Size Bearing Center Wall Thickness:





























PISTON WITH CONNECTING ROD

Step 1:

Alternately tighten the connecting rod bolts in several steps.

Torque 40 Nm (408 kgf-cm, 30 ft-lbf)





Step 2:

Mark the front of the connecting rod bolts with paint.
Tighten the bolts 90° as shown in the illustration.
Check that the painted marks are now at a 90° angle to the front.
Check that the crankshaft turns smoothly

PISTON DIMENSIONS AND CLEARANCES






PISTON RING GAP & GROOVE CLEARANCE






CRANKSHAFT PULLEY

Torque 260 Nm (2651 kgf-cm, 192 ft-lbf)