Operation CHARM: Car repair manuals for everyone.

System Specifications

CYLINDER HEAD LH





Install and uniformly tighten the 10 cylinder head bolts and plate washers in the sequence shown in the illustration.

Torque 40 Nm (408 kgf-cm, 30 ft-lbf)





Mark the cylinder head bolt head with paint as shown in the illustration.
Further tighten the cylinder head bolts 90° and then an additional 90° as shown in the illustration.
Check that the painted marks are now facing rearward.

CYLINDER HEAD SUB-ASSEMBLY (for Bank 2)





Install and uniformly tighten the 10 cylinder head bolts and plate washers in the sequence shown in the illustration.

Torque 40 Nm (408 kgf-cm, 30 ft-lbf)





Mark the cylinder head bolt head with paint as shown in the illustration.
Further tighten the cylinder head bolts 90° and then an additional 90° as shown in the illustration.
Check that the painted marks are now facing rearward.

CYLINDER HEAD SET BOLT

Measuring Point:





Standard outside diameter 9.810 to 9.960 mm (0.386 to 0.392 in.)
Minimum outside diameter 9.700 mm (0.382 in.)

SURFACE VARIATION








INTAKE MANIFOLD ASSEMBLY





Install and uniformly tighten the 6 bolts and 4 nuts in several steps.

Torque 18 Nm (184 kgf-cm, 13 ft-lbf)

CAMSHAFT SUB-ASSEMBLY (for Bank 1)





Temporarily install the oil feed pipe and bearing caps with the 22 bolts, as shown in the illustration.

Bolt Length:












Uniformly tighten the 22 bearing cap bolts in several steps, in the sequence shown in the illustration.

For bolt 21, 22

Torque 7.5 Nm (76 kgf-cm, 66 in-lbf)

For other bolt

Torque 16 Nm (163 kgf-cm, 12 ft-lbf)

CAMSHAFT (for Bank 2)





Temporarily install the oil feed pipe and bearing caps with the 22 bolts, as shown in the illustration.

Bolt Length:












Uniformly tighten the 22 bearing cap bolts in several steps, in the sequence shown in the illustration.

For bolt 21, 22

Torque 7.5 Nm (76 kgf-cm, 66 in-lbf)

For other bolt

Torque 16 Nm (163 kgf-cm, 12 ft-lbf)

CAMSHAFT TIMING TUBE ASSEMBLY

Torque 7.5 Nm (76 kgf-cm, 66 in-lbf)

CAMSHAFT TIMING PULLEY SUB-ASSEMBLY LH

Using a 5 mm hexagon wrench, tighten the 4 bolts.

Torque 8.1 Nm (83 kgf-cm, 72 in-lbf)

CAMSHAFT TIMING PULLEY

Using a 5 mm hexagon wrench, tighten the 4 bolts.

Torque 8.1 Nm (83 kgf-cm, 72 in-lbf)

EXHAUST MANIFOLD SUB-ASSEMBLY LH





Temporarily install the exhaust manifold sub-assembly LH, and then uniformly tighten 8 new nuts in several steps, in the sequence shown in the illustration.

Torque 44 Nm (449 kgf-cm, 32 ft-lbf)

EXHAUST MANIFOLD SUB-ASSEMBLY RH





Temporarily install the exhaust manifold sub-assembly RH, and then uniformly tighten 8 new nuts in several steps, in the sequence shown in the illustration.

Torque 44 Nm (449 kgf-cm, 32 ft-lbf)