Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD SUB-ASSEMBLY RH

Step 1





Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps and in the sequence shown in the illustration.

Torque 36 Nm (367 kgf-cm, 27 ft-lbf)





Step 2
Mark the cylinder head bolt head with paint as shown in the illustration.
Tighten the cylinder head bolts another 90°.

Step 3
Tighten the cylinder head bolts an additional 90°.
Check that the painted mark is now facing rearward.

CYLINDER HEAD SUB-ASSEMBLY LH

Step 1





Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

Torque 36 Nm (367 kgf-cm, 27 ft-lbf)





Step 2
Mark the cylinder head bolt head with paint as shown in the illustration.
Tighten the cylinder head bolts another 90°.

Step 3
Tighten the cylinder head bolts an additional 90°.
Check that the painted mark is now facing rearward.

Cylinder Head Surface Variation









CYLINDER HEAD SET BOLT





INTAKE MANIFOLD










Install and tighten the 6 bolts and 4 nuts uniformly in several steps.

Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)

CAMSHAFT BEARING CAP (for Bank 1)





Temporarily tighten the 8 bolts in the order shown in the illustration.

Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

CAMSHAFT BEARING CAP (for Bank 2)





Temporarily tighten the 8 bolts in the order shown in the illustration.

Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

CAMSHAFT HOUSING SUB-ASSEMBLY LH





Install the camshaft housing sub-assembly LH and tighten the 13 bolts in the order shown in the illustration.
Torque 28 Nm (286 kgf-cm, 21 ft-lbf)

CAMSHAFT HOUSING SUB-ASSEMBLY RH





Install the camshaft housing sub-assembly RH and tighten the 12 bolts in the order shown in the illustration.
Torque 28 Nm (286 kgf-cm, 21 ft-lbf)

CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1)

Torque 100 Nm (1020 kgf-cm, 74 ft-lbf)

CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 2)

Torque 100 Nm (1020 kgf-cm, 74 ft-lbf)

EXHAUST MANIFOLD SUB-ASSEMBLY LH





Install the exhaust manifold sub-assembly LH with the 6 nuts in the order shown in the illustration.

Torque 21 Nm (214 kgf-cm, 15 ft-lbf)

EXHAUST MANIFOLD SUB-ASSEMBLY RH





Install the exhaust manifold sub-assembly RH with the 6 nuts in the order shown in the illustration.

Torque 21 Nm (214 kgf-cm, 15 ft-lbf)