Operation CHARM: Car repair manuals for everyone.

Installation








2GR-FE CHARGING: GENERATOR: INSTALLATION

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY





(a) Install the bracket with the bolt.
Torque: 20 Nm (204 kgf-cm, 15ft-lbf)





(b) Install the wire harness clamp stay.
Torque: 8.4 Nm (86 kgf-cm, 74in-lbf)





(c) Connect the wire harness clamp.
(d) Install the generator assembly to the cylinder block with the bolt.
Torque: 20 Nm (204 kgf-cm, 15ft-lbf)





(e) Install the 2 bolts.
Torque: 43 Nm (438 kgf-cm, 32ft-lbf)





(f) Connect the generator connector to the generator assembly.
(g) Install the generator wire with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87in-lbf)
(h) Install the terminal cap.
(i) Connect the 2 wire harness clamps.
(j) Connect the magnetic clutch connector to the compressor and magnetic clutch.
2. INSTALL V-RIBBED BELT Installation
3. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR Installation
4. INSTALL NO. 1 RADIATOR SUPPORT Installation
5. INSTALL RADIATOR SUPPORT CUSHION Installation
6. REMOVE PRESSURE FEED TUBE ASSEMBLY Installation
7. INSTALL HEADLIGHT BRACKET RH Installation
8. INSTALL RADIATOR SIDE DEFLECTOR RH Installation
9. INSTALL HEADLIGHT ASSEMBLY RH Installation
10. CONNECT NO. 2 OIL COOLER OUTLET TUBE SUB-ASSEMBLY Installation
11. INSTALL RADIATOR UPPER SUPPORT SUB-ASSEMBLY Installation
12. CONNECT COOLING FAN ECU CONNECTOR Installation
13. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY Installation
14. INSTALL HOOD LOCK ASSEMBLY Installation
15. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR Installation
16. CONNECT NO. 2 RADIATOR HOSE Installation
17. CONNECT NO. 1 RADIATOR HOSE Installation
18. CONNECT RADIATOR RESERVE TANK HOSE OR PIPE Installation
19. INSTALL NO. 1 AIR CLEANER INLET Installation
20. INSTALL FRONT BUMPER ENERGY ABSORBER
21. INSTALL FRONT BUMPER ASSEMBLY Installation
22. INSTALL BATTERY Installation
23. INSTALL NO. 2 AIR CLEANER INLET Installation
24. ADD ENGINE COOLANT Service and Repair
25. INSPECT FOR COOLANT LEAK Testing and Inspection
26. ADD AUTOMATIC TRANSAXLE FLUID
27. CHECK AUTOMATIC TRANSAXLE FLUID
28. INSTALL FRONT FENDER APRON SEAL RH Installation
29. INSTALL NO. 1 ENGINE UNDER COVER Installation
30. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1050 kgf-cm, 76ft-lbf)
31. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
32. VEHICLE PREPARATION FOR HEADLIGHT AIM ADJUSTMENT Adjustments
33. PREPARATION FOR HEADLIGHT AIMING (Using a tester) Adjustments
34. PREPARATION FOR HEADLIGHT AIMING (Using a Screen) Adjustments
35. HEADLIGHT AIMING INSPECTION Adjustments
36. HEADLIGHT AIMING ADJUSTMENT Adjustments
37. VEHICLE PREPARATION FOR FOG LIGHT AIM ADJUSTMENT (w/ Fog Light) Adjustments
38. PREPARATION FOR FOG LIGHT AIMING (Using a Screen) (w/ Fog Light) Adjustments
39. FOG LIGHT AIMING INSPECTION (w/ Fog Light) Adjustments
40. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) Adjustments