Installation

2UZ-FE ENGINE MECHANICAL: ENGINE UNIT: INSTALLATION

INSTALLATION

1. INSTALL VENTILATION VALVE SUB-ASSEMBLY Installation
2. INSTALL CRANKSHAFT POSITION SENSOR Installation
3. INSTALL KNOCK CONTROL SENSOR Installation
4. INSTALL VVT SENSOR Installation
5. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 1) Installation
6. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Bank 2) Installation
7. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH

(a) Install the mounting bracket with the 4 bolts.
Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)
8. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH

(a) Install the mounting bracket with the 4 bolts.
Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)
9. INSTALL FRONT ENGINE MOUNTING INSULATOR LH

(a) Install the mounting insulator with the nut.
Torque: 72 Nm (734 kgf-cm, 53 ft-lbf)
10. INSTALL FRONT ENGINE MOUNTING INSULATOR RH

(a) Install the mounting insulator with the nut.
Torque: 72 Nm (734 kgf-cm, 53 ft-lbf)
11. INSTALL NO. 2 WIRING HARNESS HEAT INSULATOR

(a) Install the heat insulator with the 2 bolts.
Torque: 17 Nm (173 kgf-cm, 13 ft-lbf)
12. INSTALL OIL COOLER PIPE Installation
13. INSTALL REAR WATER BY-PASS JOINT Installation
14. INSTALL FRONT WATER BY-PASS JOINT Installation
15. INSTALL WATER INLET HOUSING Installation
16. INSTALL STARTER ASSEMBLY Installation
17. INSTALL AIR PUMP ASSEMBLY Installation
18. INSTALL NO. 4 AIR INJECTION SYSTEM HOSE Installation
19. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY Installation
20. INSTALL AIR TUBE

(a) Install the gasket and air tube with the 3 bolts.
for bolt A - Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
for bolt B - Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)
21. INSTALL INTAKE MANIFOLD Installation
22. INSTALL NO. 2 WATER BY-PASS PIPE Installation
23. INSTALL VACUUM HOSE ASSEMBLY Installation
24. INSTALL IGNITION COIL ASSEMBLY Installation
25. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 2) Installation
26. INSTALL AIR SWITCHING VALVE ASSEMBLY (for Bank 1) Installation
27. INSTALL NO. 2 AIR HOSE Installation