Operation CHARM: Car repair manuals for everyone.

System Specifications

CYLINDER HEAD LH

Step 1:
Set the plate washer to the cylinder head bolt.




Install and uniformly tighten the 10 cylinder head bolts and plate washers in the sequence shown in the illustration.

Torque 32 Nm (326 kgf-cm, 24 ft-lbf)

If any one of the cylinder head bolts does not meet the torque specification, replace the cylinder head bolt.

The cylinder head bolts are tightened in 3 progressive steps.

Step 2:




Mark the cylinder head bolt head with paint as shown in the illustration.
Tighten the cylinder head bolts another 90° in the sequence shown in step 1.

Step 3:
Tighten the cylinder head bolts another 90° in the sequence shown in step 1.
Check that the painted marks are now facing rearward.

CYLINDER HEAD RH

Step 1:
Set the plate washer to the cylinder head bolt.




Install and uniformly tighten the 10 cylinder head bolts and plate washers in the sequence shown in the illustration.

Torque 32 Nm (326 kgf-cm, 24 ft-lbf)

If any one of the cylinder head bolts does not meet the torque specification, replace the cylinder head bolt.
The cylinder head bolts are tightened in 3 progressive steps.

Step 2:




Mark the cylinder head bolt head with paint as shown in the illustration.
Tighten the cylinder head bolts another 90° in the sequence shown in step 1.

Step 3:
Tighten the cylinder head bolts another 90° in the sequence shown in step 1.
Check that the painted marks are now facing rearward.

BOLT RE-USABILITY





SURFACE VARIATION




INTAKE MANIFOLD ASSEMBLY





Install and uniformly tighten the 6 bolts and 4 nuts in several steps.
Torque 18 Nm (184 kgf-cm, 13 ft-lbf)

CAMSHAFT SUB-ASSEMBLY LH






Uniformly tighten the 22 bearing cap bolts in several steps, in the sequence shown in the illustration.
for bolt 21, 22
Torque 7.5 Nm (76 kgf-cm, 66 in-lbf)
for other bolt
Torque 16 Nm (163 kgf-cm, 12 ft-lbf)


CAMSHAFT SUB-ASSEMBLY RH





Uniformly tighten the 22 bearing cap bolts in several steps, in the sequence shown in the illustration.
for bolt 21, 22
Torque 7.5 Nm (76 kgf-cm, 66 in-lbf)
for other bolt
Torque 16 Nm (163 kgf-cm, 12 ft-lbf)

CAMSHAFT TIMING PULLEY RH

Torque 8.1 Nm (83 kgf-cm, 72 in-lbf)

CAMSHAFT TIMING PULLEY LH

Torque 8.1 Nm (83 kgf-cm, 72 in-lbf)


EXHAUST MANIFOLD SUB-ASSEMBLY LH





Temporarily install the exhaust manifold, and then uniformly tighten 8 new nuts in several steps, in the sequence shown in the illustration.
Torque 44 Nm (449 kgf-cm, 32 ft-lbf)

EXHAUST MANIFOLD SUB-ASSEMBLY RH





Temporarily install the exhaust manifold, and then uniformly tighten 8 new nuts in several steps, in the sequence shown in the illustration.
Torque 44 Nm (428 kgf-cm, 31 ft-lbf)