Disassembly

2UZ-FE CHARGING: GENERATOR: DISASSEMBLY

DISASSEMBLY

1. REMOVE GENERATOR PULLEY

SST: 09820-63011
09820-06010
09820-06020

(a) Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.
Torque: 39 Nm (398 kgf-cm, 29 ft-lbf)
NOTE: Check that SST is secured on the rotor shaft.

(b) Mount SST 2 in a vise.
(c) Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.

(d) To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.
NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.

(e) Remove the generator from SST 2.

(f) Turn SST 1-B, and remove SST 1-A and B.
(g) Remove the pulley nut and pulley.
2. REMOVE GENERATOR REAR END COVER

(a) Place the generator on the pulley.
(b) Remove the 3 nuts and end cover.

(a) Remove the 2 screws and brush holder.
4. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

(b) Using SST, remove the coil assembly.
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
09958-04011
(c) Remove the generator washer.
5. REMOVE GENERATOR ROTOR ASSEMBLY
6. REMOVE GENERATOR DRIVE END FRAME BEARING

(a) Remove the 4 screws and retainer plate.

(b) Using SST and a hammer, tap out the bearing.
SST: 09950-60010
09951-00250
SST: 09950-70010
09951-07100