Part 2

45. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY Transmission Unit
46. REMOVE FORWARD CLUTCH PISTON

(a) While holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the input shaft to remove the forward clutch piston.

(b) Remove the 2 O-rings from the forward clutch piston.
47. REMOVE REVERSE CLUTCH FLANGE

(a) Remove the reverse clutch flange from the clutch drum.
48. REMOVE DIRECT CLUTCH DISC

(a) Using a screwdriver, remove the 2 hole snap rings from the clutch drum.

(b) for 1GR-FE:
Remove the reverse clutch flange, 5 discs and 5 plates from the clutch drum.

(c) for 2UZ-FE:
Remove the reverse clutch flange, 6 discs and 6 plates from the clutch drum.
49. INSPECT DIRECT CLUTCH DISC Transmission Unit
50. REMOVE NO. 3 CLUTCH BALANCER

(a) Place SST on the No. 3 clutch balancer, and compress the return spring with a press.
SST: 09387-00070
SST: 09350-30020
09350-07070
51. REMOVE REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Remove the reverse clutch return spring and O-ring from the reverse clutch piston.
52. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY Transmission Unit
53. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY

(a) Remove the reverse clutch piston sub-assembly from the clutch drum.

(b) Remove the O-ring from the reverse clutch piston.

(a) Place SST on the direct clutch piston, and compress the return spring with a press.
SST: 09320-89010
SST: 09350-30020
09350-07070

(b) Using 2 screwdrivers, remove the direct clutch piston sub-assembly from the clutch drum.

(d) Remove the No. 2 clutch balancer and direct clutch return spring from the direct clutch piston.

(e) Remove the 2 O-rings from the direct clutch piston.
55. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY Transmission Unit
56. INSPECT NO. 2 1-WAY CLUTCH ASSEMBLY Transmission Unit
57. REMOVE NO. 3 BRAKE SNAP RING

(a) Using a screwdriver, remove the No. 3 brake snap ring from the case.
58. REMOVE NO. 3 BRAKE DISC

(a) Remove the flange, 4 discs, 4 plates and cushion plate from the case.
59. INSPECT NO. 3 BRAKE DISC Transmission Unit
60. REMOVE 2ND BRAKE PISTON HOLE SNAP RING

(a) Using SST, remove the snap ring.
SST: 09350-30020
09350-07060
61. REMOVE 1-WAY CLUTCH ASSEMBLY

(a) Remove the 1-way clutch assembly and No. 1 planetary carrier thrust washer from the case.
62. REMOVE 2ND BRAKE CYLINDER

(a) Remove the 2nd brake cylinder from the case.
63. REMOVE 2ND BRAKE PISTON

(a) Using SST and a press, compress the return spring and remove the snap ring.
SST: 09351-40010

(b) Hold the 2nd brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston.

(c) Remove the 2 O-rings from the 2nd brake piston.
64. INSPECT NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY Transmission Unit
65. REMOVE FRONT PLANETARY GEAR ASSEMBLY

(a) Remove the front planetary gear assembly and 1-way clutch inner race from the case.

(b) Remove the thrust needle roller bearing, No. 3 thrust bearing race and No. 2 planetary carrier thrust washer from the front planetary gear assembly.
66. INSPECT FRONT PLANETARY GEAR ASSEMBLY Transmission Unit
67. INSPECT 1-WAY CLUTCH ASSEMBLY Transmission Unit
68. REMOVE FRONT PLANETARY RING GEAR

(a) Remove the front planetary ring gear and bearing from the transmission case.
69. REMOVE CENTER PLANETARY RING GEAR

(a) Using a screwdriver, remove the snap ring.

(b) Remove the center planetary ring gear and front planetary ring gear flange from the front planetary ring gear.
70. REMOVE NO. 1 BRAKE DISC

(a) for 1GR-FE:
Remove the flange, 3 discs and 3 plates from the case.

(b) for 2UZ-FE:
Remove the flange, 4 discs and 4 plates from the case.
71. INSPECT NO. 1 BRAKE DISC Transmission Unit
72. REMOVE BRAKE PISTON RETURN SPRING SNAP RING

(a) Using a screwdriver, remove the brake piston return spring snap ring from the case.
73. REMOVE BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

(a) Remove the brake piston return spring and No. 1 brake piston with No. 1 brake cylinder from the transmission case.
74. INSPECT BRAKE PISTON RETURN SPRING SUB-ASSEMBLY Transmission Unit
75. REMOVE NO. 1 BRAKE PISTON

(a) Hold the No. 1 brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transmission case to remove the No. 1 brake piston.
HINT: If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

(b) Remove the 2 O-rings from the No. 1 brake piston.
76. REMOVE NO. 2 BRAKE DISC

(a) Using a screwdriver, remove the snap ring from the case.

(b) Remove the flange, 3 discs, 3 plates and brake piston return spring from the case.
77. INSPECT NO. 2 BRAKE DISC Transmission Unit
78. INSPECT NO. 2 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY Transmission Unit
79. REMOVE NO. 2 BRAKE PISTON

(a) Hold the No. 2 brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transmission case to remove the No. 2 brake piston.
HINT: If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

(b) Remove the 2 O-rings from the No. 2 brake piston.
80. REMOVE CENTER PLANETARY GEAR ASSEMBLY

(a) Remove the No. 4 thrust bearing race, center planetary gear and planetary sun gear from the case.
81. INSPECT CENTER PLANETARY GEAR ASSEMBLY Transmission Unit
82. REMOVE INTERMEDIATE SHAFT

(a) Using a screwdriver, remove the snap ring from the case.

(b) Remove the intermediate shaft with No. 3 1-way clutch assembly from the case.
83. INSPECT NO. 3 1-WAY CLUTCH ASSEMBLY Transmission Unit
84. REMOVE NO. 3 1-WAY CLUTCH ASSEMBLY

(a) Remove the No. 3 1-way clutch assembly and 1-way clutch inner race from the intermediate shaft.
85. REMOVE REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

(a) Remove the No. 8 thrust bearing race, thrust needle roller bearing, No. 7 thrust bearing race and planetary ring gear flange from the intermediate shaft.
86. INSPECT REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY Transmission Unit
87. INSPECT INTERMEDIATE SHAFT Transmission Unit

88. REMOVE BRAKE PLATE STOPPER SPRING
89. REMOVE NO. 4 BRAKE DISC

(a) Remove the 2 flanges, 8 discs and 7 plates from the case.
90. INSPECT NO. 4 BRAKE DISC Transmission Unit
91. REMOVE REAR PLANETARY GEAR ASSEMBLY

(a) Remove the rear planetary gear assembly from the case.

(b) Remove the No. 9 thrust bearing race and thrust needle roller bearing from the rear planetary gear.

(c) Remove the thrust needle roller bearing from the case.
92. INSPECT REAR PLANETARY GEAR ASSEMBLY Transmission Unit
93. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

(a) Place SST on the spring retainer and compress the brake return spring.
SST: 09350-30020
09350-07050
(b) Using SST, remove the snap ring and brake return spring.
SST: 09350-30020
09350-07070
94. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY Transmission Unit
95. REMOVE 1ST AND REVERSE BRAKE PISTON

(a) Hold the 1st and reverse brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transmission case to remove the 1st and reverse brake piston.
HINT: If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

(b) Remove the O-ring from the 1st and reverse brake piston.
96. REMOVE BRAKE REACTION SLEEVE

(a) Using SST, remove the reaction sleeve.
SST: 09350-30020
09350-07080
(b) Remove the O-ring from the reaction sleeve.
97. REMOVE NO. 4 BRAKE PISTON

(a) Using SST, remove the brake piston.
SST: 09350-30020
09350-07090
(b) Remove the 2 O-rings from the brake piston.