Operation CHARM: Car repair manuals for everyone.

Timing Component Alignment Marks: Locations





2TR-FE ENGINE MECHANICAL: ENGINE UNIT: REASSEMBLY

1. INSTALL CRANKSHAFT PULLEY SET KEY

(a) Install the 2 pulley keys to the crankshaft.





2. INSTALL NO. 4 CHAIN VIBRATION DAMPER

(a) Install the vibration damper with the 2 bolts.





Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

3. INSTALL NO. 2 CHAIN SUB-ASSEMBLY

(a) Install the timing sprocket as shown in the illustration.





NOTICE:
Check that the No. 1 cylinder is at TDC and that the weights of the No. 1 and No. 2 balance shafts are at the bottom.

HINT
Install the timing sprocket with the front mark facing forward.

(b) As shown in the illustration, install the chain to the sprocket and gear with the mark plates aligned with the timing marks on the sprocket and gear.









(c) Fit the other mark plate of the chain behind the large timing mark of the balance shaft drive gear.









(d) Insert the balance shaft drive gear shaft through the balance shaft drive gear so that it fits into the thrust plate hole.

(e) Align the small timing mark of the balance shaft drive gear with the large timing mark of the balance shaft timing gear.









(f) Install the bolt to the balance shaft drive gear.

Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

(g) Check that each timing mark is aligned with the corresponding mark plate.









NOTICE:
Check that the No. 1 cylinder is at TDC and that the weights of the No. 1 and No. 2 balance shafts are at the bottom.