Reassembly
EB62 MANUAL TRANSAXLE: INPUT SHAFT: REASSEMBLY
1. INSTALL FRONT INPUT SHAFT BEARING
(a) Using SST and a press, press in the front input shaft bearing to the input shaft.
SST : 09506-35010
2. INSTALL 3RD GEAR NEEDLE ROLLER BEARING
(a) Coat the 2 pieces of the 3rd gear needle roller bearing with gear oil and install them to the input shaft.
3. INSTALL 3RD GEAR
(a) Coat the 3rd gear with gear oil and install it to the input shaft.
4. INSTALL NO. 3 SYNCHRONIZER RING
(a) Coat the No. 3 synchronizer ring with gear oil and install it to the 3rd gear.
5. INSTALL NO. 2 TRANSMISSION CLUTCH HUB
(a) Coat the No. 2 transmission clutch hub with gear oil.
(b) Using SST and a press, press in the No. 2 transmission clutch hub onto the input shaft.
SST : 09527-21011
SST : 09316-60011
09316-00011
NOTICE:
When installing the No. 2 transmission clutch hub, align the protrusion of the No. 3 synchronizer ring with the cutout of the No. 2 transmission clutch hub.
6. INSTALL NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING
(a) Select a new snap ring that will allow minimal axial play.
Standard clearance:
0.1 mm (0.00394 in.) or less
Standard Snap Ring Thickness:
(b) Using a snap ring expander, install the No. 2 clutch hub setting shaft snap ring.
NOTICE:
* Be sure to properly install the snap ring as it easily expands.
* Do not damage the journal surface of the snap ring.
7. INSTALL NO. 2 SYNCHROMESH SHIFTING KEY
(a) Install the 3 No. 2 synchromesh shifting keys to the No. 2 transmission clutch hub.
8. INSTALL NO. 2 TRANSMISSION HUB SLEEVE
(a) Coat the No. 2 transmission hub sleeve with gear oil.
(b) Install the No. 2 transmission hub sleeve to the No. 2 transmission clutch hub.
9. INSTALL 4TH GEAR BEARING SPACER
(a) Install the 4th gear bearing spacer to the input shaft.
10. INSTALL 4TH GEAR SYNCHRONIZER RING
(a) Coat the 4th gear synchronizer ring with gear oil and install it to the No. 2 transmission clutch hub.
NOTICE:
When installing the 4th gear synchronizer ring, align the protrusion of the 4th gear synchronizer ring with the cutout of the No. 2 transmission clutch hub.
11. INSTALL 4TH GEAR
(a) Coat the 4th gear needle roller bearing and 4th gear bearing spacer with gear oil and install the 4th gear needle roller bearing to the input shaft.
(b) Coat the 4th gear with gear oil and install it to the input shaft.
NOTICE:
Install the 4th gear as shown in the illustration.
12. INSTALL INNER 5TH GEAR BEARING RACE LOCK BALL
(a) Coat the inner 5th gear bearing race lock ball with gear oil and install it to the input shaft.
13. INSTALL INNER 5TH GEAR BEARING RACE
(a) Coat the inner 5th gear bearing race with gear oil and install it to the input shaft.
NOTICE:
Align the groove of the inner 5th gear bearing race with the ball.
14. INSTALL 5TH GEAR NEEDLE ROLLER BEARING
(a) Coat the 2 pieces of the 5th gear needle roller bearing and inner 5th gear bearing race with gear oil and install the 5th gear needle roller bearing to the input shaft.
15. INSTALL 5TH GEAR
(a) Coat the 5th gear with gear oil and install it to the input shaft.
NOTICE:
Install the 5th gear as shown in the illustration.
16. INSTALL NO. 5 SYNCHRONIZER RING
(a) Coat the No. 5 synchronizer ring with gear oil and install it to the 5th gear.
17. INSTALL NO. 3 TRANSMISSION CLUTCH HUB
(a) Coat the No. 3 transmission clutch hub with gear oil.
(b) Using SST and a press, press in the No. 3 transmission clutch hub to the input shaft.
SST : 09309-37010
SST : 09527-21011
NOTICE:
When installing the No. 3 transmission clutch hub, align the protrusion of the No. 5 synchronizer ring with the cutout of the No. 3 transmission clutch hub.
18. INSTALL NO. 3 SYNCHROMESH SHIFTING KEY
(a) Install the 3 No. 3 synchromesh shifting keys to the No. 3 transmission clutch hub.
19. INSTALL INNER 6TH GEAR BEARING RACE LOCK BALL
(a) Coat the inner 6th gear bearing race lock ball with gear oil and install it to the input shaft.
20. INSTALL NO. 3 TRANSMISSION HUB SLEEVE
(a) Coat the No. 3 transmission hub sleeve with gear oil.
(b) Install the No. 3 transmission hub sleeve to the No. 3 transmission clutch hub.
NOTICE:
Install the No. 3 transmission hub sleeve as shown in the illustration.
21. INSTALL INNER 6TH GEAR BEARING RACE
(a) Coat the inner 6th gear bearing race with gear oil and install it to the input shaft.
NOTICE:
Align the groove of the inner 6th gear bearing race with the ball.
22. INSTALL 6TH GEAR NEEDLE ROLLER BEARING
(a) Coat the 2 pieces of the 6th gear needle roller bearing and inner 6th gear bearing race with gear oil and install the 6th gear needle roller bearing to the input shaft.
23. INSTALL NO. 5 SYNCHRONIZER RING
(a) Coat the No. 5 synchronizer ring with gear oil and install it to the No. 3 transmission clutch hub.
NOTICE:
When installing the No. 5 synchronizer ring, align the protrusion of the No. 5 synchronizer ring with the cutout of the No. 3 transmission clutch hub.
24. INSTALL 6TH GEAR SUB-ASSEMBLY
(a) Coat the 6th gear sub-assembly with gear oil and install it to the input shaft.
NOTICE:
Install the 6th gear sub-assembly as shown in the illustration.
25. INSTALL REAR INPUT SHAFT RADIAL BALL BEARING
(a) Using SST and a press, press in the rear input shaft radial ball bearing to the input shaft.
SST : 09527-21011
SST : 09608-04031
26. INSTALL REAR INPUT SHAFT BEARING SHAFT SNAP RING
(a) Select a new snap ring that will allow minimal axial play.
Standard clearance:
0.1 mm (0.00394 in.) or less
Standard Snap Ring Thickness:
(b) Using a snap ring expander, install the rear input shaft bearing shaft snap ring.
NOTICE:
* Be sure to properly install the snap ring as it easily expands.
* Do not damage the journal surface of the snap ring.
27. INSPECT 3RD GEAR RADIAL CLEARANCE Input Shaft
28. INSPECT 4TH GEAR RADIAL CLEARANCE Input Shaft
29. INSPECT 5TH GEAR RADIAL CLEARANCE Input Shaft
30. INSPECT 6TH GEAR RADIAL CLEARANCE Input Shaft
31. INSPECT 3RD GEAR THRUST CLEARANCE Input Shaft
32. INSPECT 4TH GEAR THRUST CLEARANCE Input Shaft
33. INSPECT 5TH GEAR THRUST CLEARANCE Input Shaft
34. INSPECT 6TH GEAR THRUST CLEARANCE Input Shaft