Disassembly

ENGINE HOOD / DOOR: REAR DOOR: DISASSEMBLY

1. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

(a) Using a screwdriver with the tip wrapped with protective tape, disengage the 3 claws and remove the rear door inside handle bezel plug.





2. REMOVE DOOR ASSIST GRIP COVER

(a) Using a screwdriver with the tip wrapped with protective tape, disengage the 6 claws and remove the door assist grip cover.





3. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

(a) Remove the 3 screws.





(b) Using a clip remover, disengage the 7 clips.

(c) Raise the rear door trim board to disengage the 4 claws and remove the rear door trim board together with the rear door inner glass weatherstrip.





(d) Disconnect the connector.

(e) Disengage the 2 claws and disconnect the rear door inside handle sub-assembly.





(f) Disengage the clip as shown in the illustration and remove the No. 1 door scuff plate clamp from the rear door trim board.





4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

(a) Disconnect the connector.

(b) Using a screwdriver with the tip wrapped with protective tape, disengage the 2 claws and remove the rear power window regulator switch assembly.





5. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP

(a) Disengage the 3 clips as shown in the illustration and remove the rear door inner glass weatherstrip from the rear door trim board.





6. REMOVE REAR DOOR ARMREST BASE PANEL UPPER

(a) Remove the 7 screws.





(b) Disengage the 4 claws and remove the rear door armrest base panel upper.

7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Disconnect the cables and remove the rear door inside handle sub-assembly.





8. REMOVE REAR DOOR INSIDE PANEL REINFORCE

(a) Remove the 4 screws and the rear door inside panel reinforce.





(b) Remove the 4 grommets.

9. REMOVE REAR DOOR SERVICE HOLE COVER

(a) Disconnect the connector.





(b) Remove the rear door service hole cover.

HINT
Remove the remaining tape on the door side.

10. REMOVE REAR DOOR CHECK ASSEMBLY (for TMC Made)

(a) Remove the 3 bolts and the rear door check assembly.





11. REMOVE REAR DOOR CHECK ASSEMBLY (for TMMK Made)

(a) Remove the bolt, 2 nuts, and the rear door check assembly.





12. REMOVE REAR DOOR WEATHERSTRIP

(a) Using a clip remover, disengage the 20 clips and remove the rear door weatherstrip.





13. REMOVE REAR DOOR GLASS RUN

(a) Remove the rear door glass run.





14. REMOVE REAR DOOR FRAME GARNISH

(a) Disengage the clip and remove the rear door frame garnish.





15. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY

(a) Remove the 2 bolts, the screw, and the rear door lower window frame sub-assembly.





16. REMOVE REAR DOOR QUARTER WINDOW GLASS

(a) Remove the rear door quarter window glass and the rear door quarter window weatherstrip as a unit as shown in the illustration.





(b) Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

17. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

(a) Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.





NOTICE:
Do not damage the door glass.

18. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY

(a) Disconnect the connector.





(b) Loosen the temporary bolt.

NOTICE:
Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall, causing damage.

(c) Remove the 3 bolts.

(d) Remove the rear door window regulator sub-assembly and the power window regulator motor assembly rear as a unit.

(e) Remove the temporary bolt from the rear door window regulator.

19. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY

(a) Using a "TORX" driver (T25), remove the 3 screws and the rear power window regulator motor assembly.





20. REMOVE REAR DOOR LOCK ASSEMBLY

(a) Using a "TORX" socket wrench (T30), remove the 3 screws.





(b) Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

(c) Remove the door lock wiring harness seal from the rear door lock assembly.

21. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

(a) Using a screwdriver, disengage the claw.





HINT
Tape the screwdriver tip before use.

(b) Remove the rear door lock remote control cable assembly.





22. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY

(a) Using a screwdriver, disengage the 3 claws.





HINT
Tape the screwdriver tip before use.

(b) Remove the rear door inside locking cable assembly.





23. REMOVE REAR DOOR OUTSIDE HANDLE COVER

(a) Using a "TORX" socket wrench (T30), loosen the screw.





HINT
The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

(b) Disengage the 2 claws and remove the rear door outside handle cover.





24. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

(a) Pull and hold the release plate of the outside handle frame as shown in the illustration.





NOTICE:
The release plate may interfere with the outside handle and may be damaged when removing the handle, unless the release plate of the outside handle frame is pulled and held.

(b) Remove the rear door outside handle assembly as shown in the illustration.





25. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD

(a) Disengage the 3 claws and remove the rear door front outside handle pad.





26. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD

(a) Disengage the 2 claws and remove the rear door rear outside handle pad.





27. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Using a "TORX" socket wrench (T30), remove the screw.





(b) Disengage the claw and remove the rear door outside handle frame sub-assembly.

28. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

29. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

30. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING

31. REMOVE REAR DOOR OUTSIDE STRIPE

32. REMOVE REAR DOOR LOWER OUTSIDE STRIPE