Reassembly

BRAKE (FRONT): FRONT BRAKE: REASSEMBLY

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

HINT
Fully tighten the front disc brake bleeder plug after bleeding any air left in the system.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

3. INSTALL PISTON SEAL

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.





(b) Install the piston seal to the disc brake cylinder assembly.

NOTICE:
Securely install the piston seal into the groove of the disc brake cylinder.

4. INSTALL FRONT DISC BRAKE PISTON

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.





(b) Install the cylinder boot to the front disc brake piston.

(c) Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston, and install it to the disc brake cylinder assembly.

NOTICE:
Do not install the front disc brake piston forcibly in the disc brake cylinder assembly.

5. INSTALL CYLINDER BOOT

(a) Install the cylinder boot to the disc brake cylinder assembly.





NOTICE:
Securely install the cylinder boot to the groove of the disc brake cylinder and piston.

(b) Using a screwdriver, install a new set ring.

NOTICE:
* Securely install the set ring to the outer groove of the cylinder boot.
* Do not damage the cylinder boot.
HINT
Tape the screwdriver tip before use.