Operation CHARM: Car repair manuals for everyone.

Disassembly





2GR-FE STARTING: STARTER: DISASSEMBLY

1. REMOVE REPAIR SERVICE STARTER KIT

(a) Remove the nut and disconnect the lead wire from terminal C.





(b) Remove the 2 screws that hold the repair service starter kit to the motor terminal starter kit.





(c) Remove the repair service starter kit.

(d) Remove the return spring and plunger from the motor terminal starter kit.

2. REMOVE STARTER YOKE ASSEMBLY

(a) Remove the 2 through-bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly.





(b) Remove the starter yoke assembly from the starter commutator end frame assembly.





3. REMOVE STARTER ARMATURE PLATE

(a) Remove the starter armature plate from the starter yoke assembly.





4. REMOVE STARTER COMMUTATOR END FRAME COVER

(a) Using a screwdriver, remove the starter commutator end frame cover.





5. REMOVE STARTER ARMATURE ASSEMBLY

(a) Using snap ring pliers, remove the snap ring and plate washer.





(b) Remove the starter armature assembly from the starter commutator end frame assembly.

NOTICE:
Do not drop the starter armature assembly

6. REMOVE PLANETARY GEAR

(a) Remove the 3 planetary gears from the motor terminal starter kit.