Operation CHARM: Car repair manuals for everyone.

Part 2





INTRODUCTION: REPAIR INSTRUCTION: INITIALIZATION (Continued)

12. DESCRIPTION OF CODE REGISTRATION (Engine Immobiliser System (w/o Smart Key System))

HINT
The key has 2 codes: the key code (immobiliser code) and the wireless code. Both of these codes need to be registered. Refer to the wireless code registration procedures.

(a) When adding master keys or sub keys (Additional registration):

(1) Register the key code (immobiliser code) in the transponder key ECU.





(b) When replacing the transponder key ECU (New registration):

(1) Register the key code (immobiliser code) in the transponder key ECU.





(2) Register the ECU communication ID between the new transponder key ECU and the ECM.





(c) When replacing the ECM:

(1) Reregister the ECU communication ID between the transponder key ECU and the new ECM.





(d) When replacing the transponder key ECU and the ECM:

(1) Register the key codes (immobiliser codes) in the new transponder key ECU.





(2) Reregister the ECU communication ID between the new transponder key ECU and the new ECM.





(e) When erasing the key code(s):

(1) Erase the key code(s) of lost key(s).





13. KEY REGISTRATION (Engine Immobiliser System (w/o Smart Key System))

(a) New key code registration (Procedure "A"):

NOTICE:
No key codes are registered in the transponder key ECU.

HINT
* In this mode, a maximum of 3 key codes for 2 master keys and 1 sub-key can be registered. The master keys and sub-key can be registered in any order because the transponder key ECU can distinguish between different types of keys.
* New key codes must be registered with the battery connected. The ignition switch can be either on or off.
* When a new transponder key ECU is installed, key codes must be registered in the transponder key ECU.






HINT
* When the engine immobiliser system is operating normally and the key is pulled out, the security indicator light blinks continuously.
* If the new key code registration fails, code 2-1 will be output through the security indicator light. Trying to re-register an already registered key will cause code 2-2 to be output when the key is inserted. If the number of registered key codes exceeds the maximum limit, code 2-3 will be output through the security indicator light. The output details are shown below.





(b) Finish the automatic key code registration mode. The automatic key code registration mode can be forced to end when at least 1 key code (immobiliser code) for the master key has been registered.

HINT
* w/o Techstream:
* Turn the ignition switch on and off 5 times within 10 seconds using the master key that has already been registered.
* w/ Techstream:
* Follow the instruction on the Techstream screen to end new key code registration mode.
14. REGISTRATION OF ADDITIONAL KEY (Engine Immobiliser System (w/o Smart Key System))

(a) Additional registration (Procedure "B"):

HINT
* A maximum of 5 key codes and 3 sub-key codes can be registered.
* Registration mode will end if any step is not completed within the specified time.
* When the ignition cylinder or the key cylinder set is replaced, remove the transmitter module from the original master key. Then install this transmitter module to a new key and use the new key as the master key. If necessary, use this master key to register other keys.
NOTICE:
When the ignition key cylinder has been replaced, locking and unlocking doors is possible with the new master key's transmitter module (removed from the original master key). However, the new master key will not be able to lock and unlock doors through the door key cylinder. Keep the original master key. If the battery in the new master key's transmitter module fails, the original master key can be used to lock and unlock doors through the door key cylinder.





HINT
* A brief outline of key code registration procedures is shown above. For detailed information, refer to the Techstream screen.
* When the engine immobiliser system is operating normally and the key is pulled out, the security indicator light blinks continuously.
* If the key code registration has failed in automatic key code registration mode, code 2-1 will be output through the security indicator light. Trying to re-register an already registered key will cause code 2-2 to be output when the key is inserted. If the number of registered key codes exceeds the maximum limit, code 2-3 will be output through the security indicator light. The details are shown in procedure "A".
15. ERASURE OF KEY CODE (Engine Immobiliser System (w/o Smart Key System))

(a) Erase key codes (Procedure "C").

HINT
* Performing this procedure will erase all key codes except for the master key, which is used for erasing the key codes. In order to use a key whose code has been erased, a new key code must be registered.
* This procedure will be canceled if each step is not completed within the specified time.






HINT
* A brief outline of key code registration procedures is shown above. For detailed information, refer to the Techstream screen.
* When the engine immobiliser system is operating normally and the key is pulled out, the security indicator light blinks continuously.
16. ECU COMMUNICATION ID REGISTRATION (Engine Immobiliser System (w/o Smart Key System))

(a) ECU communication ID registration (Procedure "D"):

NOTICE:
* When the transponder key ECU is replaced, the ECU communication ID of the ECM must be registered into the transponder key ECU to match their ECU communication IDs.
* The engine cannot be started unless the ECU communication IDs match.
* Do not turn the ignition switch from on to off 20 times or more before setting the ECU communication ID. If this operation is likely to be performed 20 times or more, disconnect the cable from the negative battery terminal in order to avoid disabling engine start. Failure to do so will result in the engine not starting unless the transponder key ECU is replaced with a new one.
* After the registration, turning the ignition switch to the START position may not start the engine on the first try. If so, turn the ignition switch to the START position again.
* After the engine is started, erase DTC B2799 (code for ECM's immobiliser communication error) by either of the following:
* - Using Techstream.
* - Disconnecting the battery for 30 seconds.
(1) Using SST, connect terminals TC and CG of the DLC3.

SST : 09843-18040





(2) Turn the ignition switch to the ON position and leave the vehicle as is for 30 minutes.

HINT
Do not start the engine.

(3) Check that the engine starts.

(b) ECU communication ID registration (Procedure "E"):

NOTICE:
The ECU communication ID should be registered when the ECM and transponder key ECU are replaced or when the ECM only is replaced in order to match the ECU communication ID.





17. VEHICLE IDENTIFICATION NUMBER (VIN) REGISTRATION (1AR-FE SFI System)

NOTICE:
The Vehicle Identification Number (VIN) must be input into the replacement ECM.

HINT
The VIN is in the form of a 17-digit alphanumeric vehicle identification number. The Techstream is required to register the VIN.

(a) DESCRIPTION (Using the Techstream)

HINT
This registration section consists of two parts: Read VIN and Write VIN.

(1) Read VIN: Explains the VIN reading process in a flowchart. This process allows the VIN stored in the ECM to be read in order to confirm that the two VINs, provided with the vehicle and stored in the vehicle ECM, are the same.

(2) Write VIN: Explains the VIN writing process in a flowchart. This process allows the VIN to be input into the ECM. If the ECM is replaced, or the ECM VIN and vehicle VIN do not match, the VIN can be registered, or overwritten in the ECM by following this procedure.

(b) READ VIN

(1) Confirm the vehicle VIN.

(2) Connect the Techstream to the DLC3.

(3) Turn the ignition switch to ON.

(4) Turn the Techstream on.

(5) Enter the following menus: Powertrain / Engine / Utility / VIN / VIN Read.

(c) WRITE VIN

(1) Confirm the vehicle VIN.

(2) Connect the Techstream to the DLC3.

(3) Turn the ignition switch to ON.

(4) Turn the Techstream on.

(5) Enter the following menus: Powertrain / Engine / Utility / VIN / VIN Write.

18. VEHICLE IDENTIFICATION NUMBER (VIN) REGISTRATION (2GR-FE SFI System)

NOTICE:
The Vehicle Identification Number (VIN) must be input into the replacement ECM.

HINT
The VIN is a 17-digit alphanumeric vehicle identification number. The Techstream is required to register the VIN.

(a) DESCRIPTION

HINT
This registration section consists of two parts: Read VIN and Write VIN.

(1) Read VIN: Explains the VIN reading process in a flowchart. This process allows the VIN stored in the ECM to be read in order to confirm that the two VINs, provided with the vehicle and stored in the vehicle's ECM, are the same.

(2) Write VIN: Explains the VIN writing process in a flowchart. This process allows the VIN to be input into the ECM. If the ECM is changed, or the ECM VIN and vehicle VIN do not match, the VIN can be registered, or overwritten in the ECM by following this procedure.

(b) READ VIN

(1) Confirm the vehicle VIN.

(2) Connect the Techstream to the DLC3.

(3) Turn the ignition switch on (IG).

(4) Turn the Techstream on.

(5) Select the following menu items: Powertrain / Engine and ECT / Utility / VIN / VIN Read.

(c) WRITE VIN

(1) Confirm the vehicle VIN.

(2) Connect the Techstream to the DLC3.

(3) Turn the ignition switch on (IG).

(4) Turn the Techstream on.

(5) Select the following menu items: Powertrain / Engine and ECT / Utility / VIN / VIN Write.

19. DESCRIPTION OF CODE REGISTRATION (Tire Pressure Warning System)

It is necessary to register the transmitter IDs in the tire pressure warning ECU when replacing a tire pressure warning valve and transmitter and/or tire pressure warning ECU.

Prepare all transmitter ID data before starting registration.

(a) Before registration

(1) When replacing the tire pressure:

* Read the registered transmitter IDs that are stored in the old ECU using Techstream and note them down.

* If reading stored transmitter IDs is impossible due to malfunctions of components such as the tire pressure warning antenna and receiver, remove the tires from the wheels and check the IDs located on the tire pressure warning valves and transmitters Service Precautions.

(2) When replacing a tire pressure warning valve and transmitter:

* Take note of the 7-digit number (transmitter ID) written on the tire pressure warning valve and transmitter.





NOTICE:
The transmitter ID is written on the tire pressure warning valve and transmitter. It will be unable to be read after installing the tire onto the wheel. Therefore, take note of the transmitter ID before installing the tire onto the wheel.

20. REGISTER TRANSMITTER ID (USING TECHSTREAM) (Tire Pressure Warning System)

(a) Set the air pressure of all tires to the specified value Service Precautions.

(b) Turn the ignition switch off.

(c) Connect Techstream to the DLC3.

(d) Turn the ignition switch on (IG) and turn the tester ON.

(e) Enter the menu items in this order: Chassis / Tire Pressure Monitor / Utility / ID Registration.

(f) Perform the following procedures displayed on the screen.

(g) Confirmation of transmitter ID registration.

(1) Enter the menu items in this order: Chassis / Tire Pressure Monitor / Data List.

(2) Read the "ID Tire Inflation Pressure" values.

(3) Confirm that the data of tire pressure of all tires are displayed on the screen.

NOTICE:
* It may take up to about 2 or 3 minutes to update the tire pressure data. If the values are not displayed after a few minutes, perform troubleshooting according to the inspection procedure for DTCs C2121/21 to C2125/25 C2121
* If the IDs have not been registered, DTC C2171/71 is set in the tire pressure warning ECU after 3 minutes or more.
* If normal pressure values are displayed, the IDs have been registered correctly.
* If the tire pressure values are not displayed after several minutes, the IDs may be incorrect or the system may have a malfunction.
* After all IDs are registered, DTC C2126/26 (Transmitter ID not Received in Main Mode) is set in the tire pressure warning ECU and the tire pressure warning light blinks for 1 minute and then comes on. When the tire pressure warning ECU successfully receives radio waves from all the transmitters whose IDs are stored in the ECU, DTC C2126/26 is deleted and the tire pressure warning light goes off.
21. INITIALIZATION PROCEDURE (Tire Pressure Warning System)

(a) Turn the ignition switch on (IG).

(b) Press and hold the tire pressure warning reset switch for 3 seconds or more so that the tire pressure warning light blinks 3 times.





(c) Turn the ignition switch off.

(d) Connect Techstream to the DLC3.

(e) Enter the following menus: Chassis / Tire Pressure Monitor / Data List.

(f) Check that the initialization has been completed.

(g) Confirm that the tire pressure data of all tires are displayed on the tester screen.

NOTICE:
* The initialization is normally completed within 2 to 3 minutes.
* If the initialization has not been completed successfully, DTC C2177/77 will be set after the vehicle is driven for 20 minutes or more.
* The initialization can be terminated by connecting terminals TC and CG of the DLC3.






HINT
* The initialization is complete when the DATA LIST "ID Tire Inflation Pressure" display shows the correct pressures.
* *: It may take about 2 or 3 minutes until the values are displayed. If the values are not displayed after a few minutes, perform troubleshooting according to the inspection procedure for DTCs C2121/21 to C2125/25 C2121
22. OBTAIN ZERO POINT OF YAW RATE AND ACCELERATION SENSOR (When Using Techstream) (Vehicle Stability Control System)

NOTICE:
* While obtaining the zero points, keep the vehicle stationary and do not vibrate, tilt, move, or shake it. (Do not start the engine.)
* Be sure to perform this procedure on a level surface (with an inclination of less than 1 degree).
(a) Clear the zero point calibration data.

(1) Turn the ignition switch off.

(2) Check that the steering wheel is in the straight-ahead position.

(3) Check that the shift lever is in the P position.

(4) Connect Techstream to the DLC3.

(5) Turn the ignition switch on (IG).

(6) Turn Techstream on.

(7) Select the skid control ECU to clear the zero point calibration data using Techstream. Enter the following menus: Chassis / ABS/VSC/TRAC / Utility / Reset Memory.

(8) Turn the ignition switch off.

NOTICE:
If the ignition switch is turned on (IG) for more than 15 seconds with the shift lever in the P position after the zero points of the yaw rate and acceleration sensor have been cleared, only the zero point of the yaw rate sensor will be stored. If the vehicle is driven under these conditions, the skid control ECU will store the zero point calibration for the acceleration sensor as not being completed. The skid control ECU will then also indicate this as a malfunction of the VSC system using the indicator lights.

(b) Perform the zero point calibration of the yaw rate and acceleration sensor.

(1) Turn the ignition switch off.

(2) Check that the steering wheel is in the straight-ahead position.

(3) Check that the shift lever is in the P position.

NOTICE:
DTCs C1210 (zero point calibration of yaw rate sensor undone) and C1336 (zero point calibration of acceleration sensor undone) will be recorded if the shift lever is not in the P position.

(4) Connect Techstream to the DLC3.

(5) Turn the ignition switch on (IG).

(6) Turn Techstream on.

(7) Switch the skid control ECU to Test Mode using Techstream. Enter the following menus: Chassis / ABS/VSC/TRAC / Utility / Test Mode.

(8) After Test Mode has been entered, keep the vehicle stationary on a level surface for 2 seconds or more.

(9) Check that the slip indicator light comes on for several seconds and then blinks in Test Mode.





HINT
* The TRAC OFF indicator light remains on during Test Mode because TRAC is prohibited.
* If the slip indicator light does not blink, perform zero point calibration again.
* The zero point calibration is performed only once after the system enters Test Mode.
* Calibration cannot be performed again until the stored data is cleared.
(10) Turn the ignition switch off and disconnect Techstream.