Installation

BRAKE: BRAKE PEDAL: INSTALLATION

1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY

(a) Install the brake pedal support sub-assembly with the 4 nuts.





Torque : 13 Nm (132 kgf-cm, 10 ft-lbf)

(b) Install the brake pedal support sub-assembly to the instrument panel reinforcement with the 2 bolts.





Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)

(c) Connect the connector and engage the clamp.





2. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to the push rod pin.





(b) Install the push rod pin to connect the brake master cylinder push rod clevis and brake pedal sub-assembly as shown in the illustration.

(c) Install a new clip to the push rod pin.

3. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the brake pedal return spring between the instrument panel reinforcement and brake master cylinder push rod clevis.





4. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation

5. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments

6. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY Installation

7. INSPECT BRAKE PEDAL FREE PLAY Adjustments

8. INSPECT BRAKE PEDAL RESERVE DISTANCE Adjustments

9. PERFORM LINEAR VALVE OFFSET LEARNING

HINT
Initialization

10. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation

11. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation

12. INSTALL FRONT DOOR SCUFF PLATE LH Installation