Installation
P310 HYBRID BATTERY CONTROL: BATTERY PLUG: INSTALLATION
1. INSTALL ELECTRIC VEHICLE BATTERY PLUG ASSEMBLY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the EV battery plug with the 2 bolts and nut.
Bolt - Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
Nut - Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)
(b) Connect the 2 connectors and 2 clamps.
2. INSTALL HV BATTERY
CAUTION:
Be sure to wear insulated gloves and protective goggles.
(a) Install the HV battery module LH.
(1) Install the HV battery module LH.
NOTICE:
After installing the HV battery module LH, remove the carry belts from the HV battery module LH.
(2) Install the carry belts to the center HV battery module as shown in the illustration.
(3) Connect the EV battery plug to the HV battery module LH with a new nut.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
NOTICE:
* Be sure to engage the plastic cover securely.
* Insulate the tool with insulating tape.
* Do not use a universal joint. Using a universal joint may cause the socket extension to drop and create a short circuit.
(4) Connect the main battery cable to the HV battery module LH with a new nut.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
NOTICE:
* Be sure to engage the plastic cover securely.
* Insulate the tool with insulating tape.
* Do not use a universal joint. Using a universal joint may cause the socket extension to drop and create a short circuit.
(5) Connect the wire harness clamp of the battery thermo sensor.
(6) Connect the battery room ventilation hose between the HV battery module LH and the center HV battery module.
NOTICE:
Align the projections of the battery room ventilation hose and the rubber tube, and install the hose.
3. INSTALL BATTERY SMART UNIT Installation
4. CHECK HIGH VOLTAGE CABLE CONNECTION Installation
5. INSTALL BATTERY COVER SUB-ASSEMBLY Installation
6. INSTALL HV BATTERY SERVICE HOLE COVER Installation
7. INSTALL BATTERY CARRIER DUCT Installation
8. INSTALL REAR CENTER INNER SEAT BELT Installation
9. INSTALL NO. 3 FLOOR BOARD (w/ Rear No. 2 Seat) Installation
10. INSTALL NO. 2 FLOOR BOARD (w/ Rear No. 2 Seat) Installation
11. INSTALL NO. 1 FLOOR BOARD (w/ Rear No. 2 Seat) Installation
12. INSTALL NO. 3 FLOOR BOARD (w/o Rear No. 2 Seat) Installation
13. INSTALL NO. 2 FLOOR BOARD (w/o Rear No. 2 Seat) Installation
14. INSTALL NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat) Installation
15. INSTALL NO. 1 HV BATTERY TRAY Installation
16. INSTALL FRONT FLOOR CARPET ASSEMBLY Installation
17. INSTALL CENTER AIR INTAKE COVER Installation
18. INSTALL AIR INTAKE COVER Installation
19. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH Installation
20. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH Installation
21. INSTALL FRONT DECK SIDE TRIM COVER LH Installation
22. INSTALL NO. 2 DECK SIDE TRIM HOOK Installation
23. INSTALL ROPE HOOK ASSEMBLY (for LH Side) Installation
24. INSTALL REAR DECK TRIM COVER (w/o Remote Folding Function) Installation
25. INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function) Installation
26. INSTALL REAR POWER OUTLET SOCKET COVER Installation
27. INSTALL REAR POWER POINT SOCKET ASSEMBLY Installation
28. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH Installation
29. INSTALL SIDE TRIM COVER LH (w/o Rear Seat Entertainment System) Installation
30. INSTALL POWER OUTLET SOCKET BEZEL (w/ Rear Seat Entertainment System) Installation
31. INSTALL DECK SIDE TRIM LH Installation
32. INSTALL DECK SIDE TRIM COVER LH Installation
33. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH (w/o Rear No. 2 Seat) Installation
34. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH (w/ Rear No. 2 Seat) Installation
35. INSTALL QUARTER PILLAR GARNISH RH Installation
36. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH Installation
37. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY RH Installation
38. INSTALL FRONT DECK SIDE TRIM COVER RH Installation
39. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK Installation
40. INSTALL ROPE HOOK ASSEMBLY (for RH Side) Installation
41. INSTALL REAR COMBINATION LIGHT SERVICE COVER RH Installation
42. INSTALL REAR ROOM TEMPERATURE SENSOR (w/ Rear Automatic Air Conditioning System) Installation
43. INSTALL SIDE TRIM COVER RH (w/o Rear Automatic Air Conditioning System) Installation
44. INSTALL DECK SIDE TRIM LH Installation
45. INSTALL DECK SIDE TRIM COVER RH Installation
46. INSTALL REAR SEAT SIDE GARNISH CAP (w/o Rear Air Conditioning System) Installation
47. INSTALL REAR SEAT SIDE GARNISH CAP (w/ Rear Air Conditioning System) Installation
48. INSTALL REAR FLOOR FINISH PLATE Installation
49. INSTALL REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat) Installation
50. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY LH (w/ Rear No. 2 Seat) Installation
51. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY RH (w/ Rear No. 2 Seat) Installation
52. INSTALL REAR NO. 2 SEAT INNER BELT ASSEMBLY (w/ Rear No. 2 Seat) Installation
53. INSTALL DECK FLOOR BOARD ASSEMBLY (w/o Rear No. 2 Seat) Installation
54. INSTALL REAR MAT Installation
55. INSTALL DECK FLOOR BOARD ASSEMBLY (w/ Rear No. 2 Seat) Installation
56. INSTALL DECK SIDE TRIM BOX LH Installation
57. INSTALL REAR SEAT SIDE COVER LH (w/ Rear No. 2 Seat) Installation
58. INSTALL DECK SIDE TRIM BOX RH Installation
59. INSTALL JACK CARRIER ASSEMBLY Installation
60. INSTALL JACK ASSEMBLY Installation
61. INSTALL JACK CARRIER CUSHION Installation
62. INSTALL JACK CARRIER SUPPORT
63. INSTALL REAR SEAT SIDE COVER RH (w/ Rear No. 2 Seat) Installation
64. INSTALL REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat) Installation
65. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Installation
66. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY Installation
67. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY Installation
68. INSTALL DECK BOARD ASSEMBLY Installation
69. INSTALL REAR NO. 1 SEAT ASSEMBLY (for RH Side) Installation
70. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function) Installation
71. INSTALL REAR SEAT SLIDE ADJUSTER LOCK (for RH Side) Installation
72. INSTALL REAR SEAT LEG SIDE COVER (for RH Side) Installation
73. INSTALL REAR INNER TRACK BRACKET COVER (for RH Side) Installation
74. INSTALL REAR OUTER TRACK BRACKET COVER (for RH Side) Installation
75. INSTALL REAR SEAT TRACK BRACKET COVER (for RH Side) Installation
76. INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side) Installation
77. INSTALL REAR NO. 1 SEAT ASSEMBLY (for LH Side) Installation
78. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function) Installation
79. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for LH Side) Installation
80. INSTALL REAR SEAT LEG SIDE COVER (for LH Side) Installation
81. INSTALL RECLINING HINGE COVER LH Installation
82. INSTALL REAR INNER TRACK BRACKET COVER (for LH Side) Installation
83. INSTALL REAR OUTER TRACK BRACKET COVER (for LH Side) Installation
84. INSTALL REAR SEAT TRACK BRACKET COVER (for LH Side) Installation
85. INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side) Installation
86. INSTALL REAR CENTER SEAT ASSEMBLY
87. INSTALL SERVICE PLUG GRIP Installation
88. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
89. PERFORM INITIALIZATION
Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.