Installation
AXLE: FRONT AXLE HUB: INSTALLATION
1. INSTALL FRONT AXLE HUB BEARING
(a) Using SST and a press, install a new front axle hub bearing to the steering knuckle.
SST : 09950-60020
09951-00810
SST : 09950-70010
09951-07100
2. INSTALL FRONT DISC BRAKE DUST COVER
(a) Install the front disc brake dust cover to the steering knuckle with the 4 bolts.
Torque : 8.3 Nm (85 kgf-cm, 73 in-lbf)
3. INSTALL FRONT AXLE HUB SUB-ASSEMBLY
(a) Using SST and a press, install the front axle hub sub-assembly to the steering knuckle.
SST : 09608-32010
SST : 09950-70010
09951-07100
SST : 09950-60010
09951-00610
4. INSTALL FRONT AXLE HUB HOLE SNAP RING
(a) Using snap ring pliers, install a new front axle hub hole snap ring.
5. INSTALL NO. 1 FRONT WHEEL BEARING DUST DEFLECTOR
(a) Using SST and a hammer, install a new No. 1 front wheel bearing dust deflector.
SST : 09316-60011
09316-00011
SST : 09608-32010
SST : 09950-60020
09951-00810
09952-06010
SST : 09950-60010
09951-00500
HINT
Align the hole for the speed sensor in the No. 1 front wheel bearing dust deflector with the steering knuckle.
6. INSTALL FRONT LOWER BALL JOINT Installation
7. INSTALL FRONT AXLE ASSEMBLY
(a) Install the front axle assembly to the front shock absorber with the 2 bolts and 2 nuts.
Torque : 290 Nm (2956 kgf-cm, 213 ft-lbf)
8. INSTALL FRONT DRIVE SHAFT ASSEMBLY
(a) Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly.
9. INSTALL FRONT LOWER SUSPENSION ARM
(a) Install the front lower suspension arm to the front lower ball joint with the bolt and 2 nuts.
Torque : 92 Nm (938 kgf-cm, 68 ft-lbf)
10. CONNECT TIE ROD ASSEMBLY (for 1AR-FE) Installation
11. CONNECT TIE ROD ASSEMBLY (for 2GR-FE) Installation
12. INSTALL FRONT DISC Reassembly
13. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
(a) Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.
Torque : 104 Nm (1060 kgf-cm, 76 ft-lbf)
NOTICE:
Do not twist the brake hose when installing the front disc brake caliper assembly.
14. INSTALL FRONT AXLE HUB NUT
(a) Clean the threaded parts on the drive shaft and a new axle hub nut using a non-residue solvent.
NOTICE:
* Be sure to perform this work for a new drive shaft.
* Keep the threaded parts free of oil and foreign objects.
(b) Using a socket wrench (30 mm), install the new axle hub nut.
Torque : 294 Nm (2996 kgf-cm, 216 ft-lbf)
HINT
* Keep depressing the brake pedal to prevent the drive shaft from rotating.
* Stake the nut after inspecting for looseness and runout in the following steps.
15. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
(a) Remove the 2 bolts and separate the front disc brake caliper assembly.
NOTICE:
Use wire or an equivalent tool to keep the brake caliper from hanging down by the flexible hose.
16. REMOVE FRONT DISC Disassembly
17. INSPECT FRONT AXLE HUB BEARING LOOSENESS Front Axle Hub
18. INSPECT FRONT AXLE HUB RUNOUT Front Axle Hub
19. INSTALL FRONT DISC Reassembly
20. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
(a) Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.
Torque : 104 Nm (1060 kgf-cm, 76 ft-lbf)
NOTICE:
Do not twist the brake hose when installing the front disc brake caliper assembly.
21. INSTALL FRONT SPEED SENSOR
(a) Install the resin clamp and front speed sensor with the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
NOTICE:
* Prevent foreign matter from attaching to the sensor tip.
* Firmly insert the sensor body into the knuckle before tightening the bolt.
* After installing the sensor to the knuckle, make sure that there is no clearance between the sensor stay and knuckle. Also make sure that no foreign matter is stuck between the parts.
* To prevent interference between the sensor and magnetic rotor, do not rotate the sensor body during or after the insertion of the sensor body to the knuckle.
22. STAKE FRONT AXLE HUB NUT
(a) Using a chisel and hammer, stake the front axle hub nut.
23. INSTALL FRONT WHEEL
Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)
24. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT
Inspect and adjust the front wheel alignment Service and Repair
25. CHECK FOR SPEED SENSOR SIGNAL
HINT
Check for speed sensor signals Test Mode Procedure