Part 2

U140F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY - (Continued)

14. INSTALL INPUT SUN GEAR

(a) Install the 2 thrust bearings, bearing race and input sun gear to the front planetary gear.





Standard Bearing and Race Diameter:





15. INSTALL REAR PLANETARY GEAR ASSEMBLY

(a) Coat the bearing race with ATF, and install it to the rear planetary gear assembly.





Standard Race Diameter:





(b) Install the No. 1 washer.





(c) Install the rear planetary gear to the brake hub.





(d) Using a screwdriver, install the snap ring.





16. INSTALL 1ST AND REVERSE BRAKE CLUTCH DISC

(a) Install the 5 plates and 5 discs.





Install in order:

P - D - P - D - P - D - P - D - P - D

HINT
P = Plate

D = Disc

(b) Using a vernier caliper, measure the distance between the disc surface and the contact surface of the 2nd brake cylinder and transaxle (Dimension A).





(c) Select an appropriate flange so that the pack clearance will meet the specified value.

0.75 to 1.21 mm (0.0295 to 0.0476 in.)

HINT
Pack clearance = Dimension A - Flange thickness

Flange Thickness:





(d) Install the flange.





17. INSTALL 2ND BRAKE PISTON O-RING

(a) Coat 2 new O-rings with ATF, and install them into the 2nd brake piston.





18. INSTALL 2ND BRAKE PISTON

(a) Press the 2nd brake piston into the 2nd brake cylinder by hand.





19. INSTALL 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

(a) Install the piston return spring.





(b) Place SST on the piston return spring, and compress the piston return spring with a press.





SST : 09387-00060

(c) Using a screwdriver, install the snap ring.

NOTICE:
Be sure that the end gap of the snap ring is not aligned with the piston return spring claw.

20. INSTALL 2ND BRAKE PISTON ASSEMBLY

(a) Install the 2nd brake piston to the transaxle.





(b) Install the snap ring and measure the inside diameter.

Standard inside diameter:

More than 167 mm (6.57 in.)

NOTICE:
* Check the direction of the tapered snap ring when installing it.
* If the diameter does not satisfy the specified value, replace the snap ring with a new one.
21. INSTALL ONE-WAY CLUTCH OUTER SLEEVE

(a) Install the one-way clutch outer sleeve to the 2nd brake cylinder.





NOTICE:
Check the direction of the outer sleeve.

22. INSTALL ONE-WAY CLUTCH ASSEMBLY

(a) Install the inner race to the one-way clutch.





NOTICE:
Check the direction of the inner race.

(b) Check that the one-way clutch turns freely counterclockwise and locks when turned clockwise.





(c) Install the one-way clutch and thrust bearing to the one-way clutch outer sleeve.





Standard Thrust Bearing Diameter:





NOTICE:
Install the thrust bearing properly so that un-colored race will be visible.