Installation

U341E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE ASSEMBLY: INSTALLATION

1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY Testing and Inspection

2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY

(a) Using a vernier caliper, measure dimension A between the transaxle contact surface of the engine and the converter contact surface of the drive plate.

HINT
The ring gear end surface and the converter contact surface are same level.

(b) Set the key at the top of the front oil pump drive gear and put a matchmark on the housing.

(d) Align the matchmark on the case with the one on the converter and fit the spline of the input shaft to the spline of the turbine runner.

(e) Rotating the converter, fit the spline of the stator shaft with that of the stator.

HINT
Rotate the converter approximately 180 degrees.

(f) Rotating the converter, align the mark on the case with the one on the converter again and fit the key of the oil pump drive gear into the keyway of the converter.

NOTICE:
Do not apply excessive force to the converter when rotating it.

(g) Using vernier calipers and a straightedge, measure dimension B shown in the illustration and check that dimension B is greater than dimension A, which was measured in step (a).

Standard:

A + 1 mm (0.0394 in.) or more

NOTICE:
Subtract the thickness of the straightedge from the measured value to obtain dimension B.

3. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

(a) Install the speedometer driven hole cover sub-assembly to the automatic transaxle with the bolt.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

4. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET

(a) Install the No. 1 transmission control cable bracket to the automatic transaxle with the 2 bolts.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

5. INSTALL REAR ENGINE MOUNTING BRACKET

(a) Install the rear engine mounting bracket to the automatic transaxle with the 3 bolts.

Torque : 45 Nm (459 kgf-cm, 33 ft-lbf)

6. INSTALL FRONT ENGINE MOUNTING BRACKET

(a) Install the front engine mounting bracket to the automatic transaxle with the 4 bolts.

Torque : 64 Nm (653 kgf-cm, 47 ft-lbf)

7. INSTALL ENGINE MOUNTING BRACKET LH

(a) Install the engine mounting bracket LH to the automatic transaxle with the 3 bolts.

Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)

8. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

NOTICE:
Confirm that 2 knock pins are on the transaxle contact surface of the engine block before the transaxle installation.

(a) Install the automatic transaxle to the engine with the 7 bolts.

Torque : 30 Nm (301 kgf-cm, 22 ft-lbf)

9. INSTALL ENGINE MOUNTING INSULATOR LH

(a) Install the engine mounting insulator LH with the through bolt and nut.

Torque : 56 Nm (571 kgf-cm, 41 ft-lbf)

10. INSTALL STARTER ASSEMBLY Installation

11. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

(a) Apply ATF WS to a new O-ring, and install it to the transmission oil filler tube sub-assembly.

(b) Install the transmission oil filler tube sub-assembly to the automatic transaxle with the bolt.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

(c) Install the transmission oil level gauge sub-assembly to the transmission oil filler tube sub-assembly.

12. INSTALL OIL COOLER TUBE

(a) Connect the 2 oil cooler hoses to the 2 unions with the 2 hose clamps.

(b) Install the oil cooler tube to the automatic transaxle with the bolt.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

13. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT

(a) Apply a few drops of adhesive to 2 or 3 threads of the 6 torque converter clutch setting bolt tips.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(b) Install the 6 torque converter clutch setting bolts while holding the crankshaft pulley bolt with a wrench.

Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)

NOTICE:
First install the black colored bolt, and then install the silver colored 5 bolts.

14. INSTALL FLYWHEEL HOUSING UNDER COVER

(a) Install the flywheel housing under cover to the automatic transaxle.

15. INSTALL FRONT ENGINE MOUNTING INSULATOR Installation

16. INSTALL REAR ENGINE MOUNTING INSULATOR Installation

17. TEMPORARILY INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY Installation

18. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation

19. REMOVE ENGINE HANGER Installation

20. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH Installation

21. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING RH Installation

22. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation

23. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation

24. INSTALL STEERING KNUCKLE WITH AXLE HUB LH Installation

25. INSTALL STEERING KNUCKLE WITH AXLE HUB RH

HINT
Perform the same procedure as the LH side.

26. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation

27. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

28. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation

29. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

30. CONNECT TIE ROD END SUB-ASSEMBLY LH Installation

31. CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

32. INSTALL FRONT SPEED SENSOR LH Installation

33. INSTALL FRONT SPEED SENSOR RH

HINT
Perform the same procedure as the LH side.

34. INSTALL FRONT AXLE SHAFT NUT LH Installation

35. INSTALL FRONT AXLE SHAFT NUT RH

HINT
Perform the same procedure as the LH side.

36. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation

37. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation

38. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation

39. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation

40. INSTALL WIRE HARNESS AND CONNECTOR

(a) Install the transmission control cable support to the automatic transaxle with the bolt.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

(b) Connect the clamp onto the transmission control cable support and connect the speed sensor connector to the speed sensor.

(c) Connect the transmission wire connector, park/neutral position switch connector and 2 wire harness clamps.

41. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY Installation

42. CONNECT BREATHER HOSE

(a) Install the breather hose.

43. INSTALL WIRE HARNESS Installation

44. INSTALL BATTERY CARRIER Installation

45. INSTALL BATTERY Installation

46. INSTALL AIR CLEANER CASE Installation

47. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

48. TEMPORARILY TIGHTEN HOOD SUB-ASSEMBLY

(a) Install the hood sub-assembly with the 4 bolts.

Torque : 13 Nm (133 kgf-cm, 10 ft-lbf)

(b) Install the washer hose and 2 washer hose clamps.

49. INSPECT HOOD SUB-ASSEMBLY Testing and Inspection

50. ADJUST HOOD SUB-ASSEMBLY

Adjustments

51. INSTALL FRONT WHEELS Installation

52. INSTALL OUTER COWL TOP PANEL Installation

53. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation

54. INSTALL COWL TOP VENTILATOR LOUVER LH Installation

55. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

56. INSTALL HOOD TO COWL TOP SEAL Installation

57. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

58. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

59. INSTALL FRONT WIPER ARM HEAD CAP Installation

60. ADD AUTOMATIC TRANSAXLE FLUID

61. INSPECT TRANSAXLE FLUID LEVEL Procedures

62. INSPECT FOR EXHAUST GAS LEAK

63. INSPECT SHIFT LEVER POSITION Adjustments

64. ADJUST SHIFT LEVER POSITION Adjustments

65. INSTALL ENGINE UNDER COVER LH

66. INSTALL ENGINE UNDER COVER RH

67. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Service and Repair

68. INSTALL NO. 2 CYLINDER HEAD COVER Installation

69. CHECK SPEED SENSOR SIGNAL

w/o VSC: Test Mode Procedure

w/ VSC: Test Mode Procedure

70. RESET MEMORY

HINT
Perform RESET MEMORY (AT initialization) when replacing the automatic transaxle assembly Programming and Relearning.