Reassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: REASSEMBLY

1. INSTALL EVAPORATOR TEMPERATURE SENSOR

NOTICE:
If reusing the evaporator, do not insert the sensor to a location where the sensor was previously inserted. Insert the sensor within range C shown in the illustration.

(a) Install the evaporator temperature sensor as shown in the illustration.

2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Install the cooler thermistor and cooler evaporator on the case.

(b) Attach the temperature sensor clamp.

(c) Attach the 2 claws to install the cover.

(d) Install the 4 screws.

3. INSTALL COOLER EXPANSION VALVE

(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

Compressor oil:

ND-OIL 8 or equivalent

(b) Install the 2 O-rings to the cooler evaporator.

(c) Install the cooler expansion valve.

(d) Using a 4 mm hexagon wrench, install the A/C tube with the 2 hexagon bolts.

Torque : 3.5 Nm (35 kgf-cm, 30 in-lbf)

4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Install the heater radiator with the clamp and screw.

5. INSTALL AIRMIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

(a) Attach the 3 claws to install the cable.

6. INSTALL MODE CONTROL CABLE ASSEMBLY (for Manual Air Conditioning System)

(a) Attach the 3 claws to install the cable.

(b) Attach the evaporator case to the blower case.

(c) Install the cable with the 3 screws.

7. INSTALL AIR MIX CONTROL SERVO MOTOR

(a) Install the air mix control servo motor with the 3 screws and connect the connector.

8. INSTALL AIR OUTLET CONTROL SERVO MOTOR

(a) Install the air outlet control servo motor with the 3 screws and connect the connector.

(b) Attach the evaporator case to the blower case.

10. INSTALL NO. 3 HEATER TO REGISTER DUCT

(a) Attach the 6 claws and install the heater to register duct.