Installation

1UR-FE INTAKE / EXHAUST: INTAKE MANIFOLD: INSTALLATION

1. INSTALL THROTTLE BODY ASSEMBLY

(a) Align the protrusion of a new gasket with the groove of the intake manifold, and install the gasket.





(b) Install the throttle body with the 4 bolts.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

2. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR Installation

3. INSTALL UNION TO CONNECTOR TUBE HOSE ASSEMBLY

(a) Install the union to connector tube hose to the intake manifold.





(b) Install the 2 bolts and attach the hose clamp.

Torque : 8.2 Nm (84 kgf-cm, 73 in-lbf)

(c) Install the 2 wire harness brackets with the 2 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

4. INSTALL PURGE VSV

(a) Connect the purge line hose to the intake manifold.





(b) Install the purge VSV to the intake manifold with the bolt.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

5. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)

(a) Install the vacuum switching valve to the intake manifold with the bolt.

Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)





(b) Connect the 2 vacuum hoses to the vacuum switching valve.

6. INSTALL STUD BOLT

(a) Using an E5 "TORX" socket wrench, install the 2 stud bolts.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)





7. INSTALL V-BANK COVER PIN

(a) Install the pin to the intake manifold.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

8. INSTALL V-BANK COVER BRACKET

(a) Install the bracket with the 2 bolts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)





9. INSTALL FUEL TUBE SUB-ASSEMBLY

(a) Install the fuel tube to the intake manifold with the bolt.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

10. INSTALL INTAKE MANIFOLD

(a) Place 2 new gaskets on the intake manifold.





(b) Place the intake manifold on the cylinder head.

(c) Install and uniformly tighten the 8 bolts and 2 nuts in several steps.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(d) Connect the fuel tube to the fuel delivery pipe LH Service Precautions.





(e) Connect the fuel tube to the fuel delivery pipe RH Service Precautions.





(f) Attach the 4 clamps to the fuel tube as shown in the illustration.





(g) Attach the 3 wire harness clamps to the 3 wire harness brackets.





(h) Connect the wire harness to the wire harness bracket with the bolt.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(i) Connect the vacuum hose.





(j) Connect the purge VSV connector.





(k) Connect the purge line hose to the purge VSV.

(l) Connect the vacuum switching valve connector (for ACIS).

(m) Connect the No. 1 ventilation hose.





(n) Connect the No. 4 water by-pass hose.

(o) Connect the throttle body connector.

11. INSTALL VENTILATION HOSE ASSEMBLY

(a) Install the ventilation hose with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)





(b) Connect the ventilation hose to the ventilation pipe of the cylinder head cover LH and RH.

12. INSTALL AIR TUBE SUB-ASSEMBLY LH Installation

13. INSTALL COWL TOP OUTER PANEL SUB-ASSEMBLY

(a) Install the outer panel with the 7 bolts.





Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

(b) Connect the washer hose.

(c) Connect the 2 wire harness clamps.

14. INSTALL FRONT WIPER MOTOR AND LINK ASSEMBLY

(a) Install the front wiper motor and link Installation.

15. INSTALL EGR VALVE ASSEMBLY

(a) Install the EGR valve Installation.

16. CHECK FOR FUEL LEAK Installation