Operation CHARM: Car repair manuals for everyone.

Installation





STEERING COLUMN: STEERING COLUMN ASSEMBLY (for Manual Tilt and Manual Telescopic Steering Column): INSTALLATION

1. INSTALL STEERING COLUMN ASSEMBLY





(a) Install the steering column with the bolt and 2 nuts.

Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)

(b) Connect the connectors and wire harness clamps.

2. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY





(a) Align the matchmarks on the No. 2 steering intermediate shaft and power steering gear.

(b) Install the bolt.

Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)

3. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY





(a) Align the matchmarks on the steering intermediate shaft and No. 2 steering intermediate shaft.

(b) Install the bolt.

Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)





(c) Align the matchmarks on the steering column and steering intermediate shaft.

(d) Install the bolt.

Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)

(e) Install the 3 bolts and nut.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

4. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

(a) Install the air duct with the bolt.





5. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIR BAG ASSEMBLY Installation

6. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH Installation

7. INSTALL INSTRUMENT SIDE PANEL LH Installation

8. INSTALL COWL SIDE TRIM BOARD LH Installation

9. INSTALL FRONT DOOR SCUFF PLATE LH (for Regular Cab) Installation

10. INSTALL COMBINATION SWITCH WITH SPIRAL CABLE

(a) Install the combination switch with spiral cable to the steering column with the clamp.





(b) Connect the 6 connectors to the combination switch with spiral cable.





11. INSTALL UPPER STEERING COLUMN COVER





(a) Attach the claw to install the upper steering column cover.

(b) Attach the 4 clips.

12. INSTALL LOWER STEERING COLUMN COVER





(a) Attach the 2 claws to install the lower steering column cover.

(b) Install the 2 screws.

Torque : 2.0 Nm (20 kgf-cm, 18 in-lbf)

13. ADJUST SPIRAL CABLE Installation

14. INSTALL STEERING WHEEL ASSEMBLY Installation

15. INSPECT STEERING WHEEL CENTER POINT

16. INSTALL STEERING PAD Installation

17. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation

18. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation

19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

20. INSPECT SRS WARNING LIGHT

(a) Diagnosis System.