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Home >> Toyota >> 2010 >> Sienna AWD V6-3.5L (2GR-FE) >> Repair and Diagnosis >> Engine, Cooling and Exhaust >> Engine >> Service and Repair >> Removal and Replacement >> Installation >> Part 2

Part 2





2GR-FE ENGINE MECHANICAL: ENGINE ASSEMBLY: INSTALLATION (Continued)

61. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY Installation

62. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 2WD)

(a) Install the front exhaust pipe assembly Installation.

63. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 4WD)

(a) Install front exhaust pipe assembly Installation.

64. INSTALL CENTER EXHAUST PIPE ASSEMBLY

(a) Install center exhaust pipe assembly Installation.

65. CONNECT ENGINE WIRE

(a) Install the 2 bolts and 2 ground cables.





Torque : 8.4 Nm (85 kgf-cm, 74 in-lbf)

(b) Install the bolt and 2 clamps to the body.





Torque : 8.4 Nm (85 kgf-cm, 74 in-lbf)

(c) Connect the wire to the engine room junction block. Then, install it with the nut.





Torque : 8.4 Nm (85 kgf-cm, 74 in-lbf)

(d) Install the engine wire to the body with the 2 nuts.

Torque : 8.4 Nm (85 kgf-cm, 74 in-lbf)

66. CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to connect the No. 1 oil reservoir to pump hose to the oil reservoir tank.





67. CONNECT RETURN TUBE SUB-ASSEMBLY

(a) Using pliers, grip the claws of the 2 clips and slide the 2 clips to connect 2 return tube sub-assemblies.





NOTICE:
Take care not to damage the hose protector.

68. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Connect the control cable to the control cable clamp.





(b) Install the transmission control cable assembly to the control shaft lever with the nut.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

(c) Connect the transmission control cable assembly to the bracket with a new clip.





69. CONNECT FUEL TUBE SUB-ASSEMBLY

(a) Push in the fuel tube connector to the fuel pipe until the fuel tube makes a "click" sound.





NOTICE:
* Check for damage or contamination on the connected part of the pipe.
* Check if the pipe and the connector are securely connected by trying to pull them apart.
(b) Install the No. 1 fuel pipe clamp.





70. CONNECT NO. 1 OIL COOLER OUTLET HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to connect the No. 1 oil cooler outlet hose to the No. 1 oil cooler outlet tube.





71. CONNECT NO. 1 OIL COOLER INLET HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to connect the No. 1 oil cooler inlet hose to the No. 1 oil cooler inlet tube.





72. CONNECT HEATER WATER HOSE INLET B

(a) Using pliers, grip the claws of the clip and slide the clip to connect the heater water inlet hose to water outlet.





73. CONNECT HEATER WATER HOSE OUTLET B

(a) Using pliers, grip the claws of the clip and slide the clip to connect the heater water outlet hose to water outlet.





74. INSTALL RADIATOR INLET HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to connect the radiator inlet hose to the water outlet.





75. INSTALL RADIATOR OUTLET HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to connect the radiator outlet hose to the water inlet.





76. CONNECT UNION TO CHECK VALVE HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to connect the union to check valve hose to the intake air surge tank assembly.





77. CONNECT NO. 1 FUEL VAPOR FEED HOSE

(a) Install the clamp and connect the No. 1 fuel vapor feed hose.





78. INSTALL ENGINE MOVING CONTROL ROD

(a) Temporarily install the engine moving control rod with the 3 bolts.





(b) First install the bolts A, and then the remaining bolt B.

Torque : 38 Nm (388 kgf-cm, 28 ft-lbf)

79. INSTALL NO. 2 ENGINE MOUNTING STAY RH

(a) Temporarily install the No. 2 engine mounting stay RH with the bolt.





Torque : 38 Nm (388 kgf-cm, 28 ft-lbf)

(b) Tighten the 2 nuts.

Torque : 23 Nm (235 kgf-cm, 17 ft-lbf)

80. INSTALL INTAKE AIR RESONATOR SUB-ASSEMBLY

(a) Install the intake air resonator with the bolt and clip.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

81. INSTALL AIR CLEANER BRACKET

(a) Remove the 2 bolts and air cleaner bracket.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

82. INSTALL BATTERY

(a) Install the battery and battery tray.





(b) Install the battery clamp with the bolt and nut.

Bolt - Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

Nut - Torque : 3.5 Nm (36 kgf-cm, 31 in-lbf)

(c) Connect the positive battery terminal.

(d) Connect the negative battery terminal.

83. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

(a) Install the air cleaner case with the 3 bolts.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(b) Connect the vacuum hose.

(c) Connect the vacuum switching valve connector.

84. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

(a) Install the air cleaner filter element sub-assembly.

85. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

86. INSTALL NO. 1 AIR CLEANER INLET

(a) Install the No. 1 air cleaner inlet with the bolt.





Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

87. INSTALL NO. 2 AIR CLEANER INLET

(a) Install the No. 2 air cleaner inlet with the 2 clamps and 2 bolts.





Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

88. CONNECT VACUUM HOSES





89. INSTALL V-RIBBED BELT Installation

90. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY

(a) Install the front outer cowl top panel sub-assembly with the 7 bolts.





Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

(b) Install the 2 clips.





(c) Install the fuel pump resistor with the nut.

Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

91. INSTALL NO. 1 COWL TOP TO COWL BRACE INNER

(a) Install the No. 1 cowl top to cowl brace inner.





Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

92. INSTALL FRONT WIPER MOTOR AND LINK Installation

93. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

(a) Push the ventilator louver in the direction indicated by the arrow in the illustration. Attach the 6 claws to install the ventilator louver.





94. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH Installation

95. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH Installation

96. INSTALL FRONT WIPER ARM HEAD CAP

(a) Install the front wiper arm head caps.





97. INSTALL FRONT WHEELS

Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

98. ADD ENGINE OIL Replacement

99. ADD ENGINE COOLANT Service and Repair

100. ADD AUTOMATIC TRANSAXLE FLUID

101. CHECK AUTOMATIC TRANSAXLE FLUID

102. ADD POWER STEERING FLUID

103. BLEED POWER STEERING FLUID Service and Repair

104. INSPECT FOR FUEL LEAK Testing and Inspection

105. INSPECT FOR ENGINE OIL LEAK

106. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection

107. INSPECT FOR EXHAUST GAS LEAK

108. CHECK SHIFT LEVER POSITION

109. CHECK AND ADJUST FRONT WHEEL ALIGNMENT

HINT
Service and Repair.

110. CHECK IGNITION TIMING Engine

111. CHECK ENGINE IDLE SPEED Engine

112. CHECK CO/HC Engine

113. CHECK FUNCTION OF THROTTLE BODY ASSEMBLY On-Vehicle Inspection

114. INSTALL FRONT FENDER APRON SEAL RH

(a) Install the front fender apron seal RH with the 2 bolts and clip.





115. INSTALL FRONT FENDER APRON SEAL LH

(a) Install the front fender apron seal LH with the 2 bolts and clip.





116. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

(a) Install the No. 1 engine under cover sub-assembly with the 8 bolts and 4 clips.





117. INSTALL V-BANK COVER SUB-ASSEMBLY

(a) Fit the 3 retainers and install the V-bank cover.





118. CHECK ABS SPEED SENSOR SIGNAL

Test Mode Procedure

119. RESET MEMORY

HINT
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