Installation

2TR-FE COOLING: WATER PUMP: INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY





(a) Install a new gasket, then install the water pump with the 10 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf for bolt A)

Torque : 9 Nm (92 kgf-cm, 80 in-lbf for bolt B)

2. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY





(a) Provisionally install the V-ribbed belt tensioner with bolts A and B.

(b) Tighten bolt B.

Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

(c) Tighten bolt A.

Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)

(d) Check that the bolt holes of the V-ribbed belt tensioner and timing chain cover are aligned, and install bolt C.

(e) Tighten bolt C.





Torque : 43 Nm (434 kgf-cm, 32 ft-lbf)

3. INSTALL GENERATOR ASSEMBLY

Installation

4. INSTALL FAN SHROUD Installation

5. INSTALL RADIATOR SUPPORT TO FRAME SEAL LH Installation

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 3.9 Nm (40 kgf-cm, 35 in-lbf)

7. ADD ENGINE COOLANT Service and Repair

8. CHECK FOR ENGINE COOLANT LEAKAGE Testing and Inspection

9. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (for Pre Runner and 4WD Type)

(a) Install the engine under cover No. 1 with the 4 bolts.

Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)