Operation CHARM: Car repair manuals for everyone.

Removal





BRAKE: FRONT BRAKE (for 4WD and Pre-Runner): REMOVAL

1. REMOVE FRONT WHEEL

2. DRAIN BRAKE FLUID

NOTICE:
Immediately wash off any brake fluid that comes into contact with any painted surfaces.

3. REMOVE FRONT DISC BRAKE ANTI RATTLE WITH HOLE PIN





(a) Remove the 2 pin hold clips, then remove the 2 anti-rattle w/ hole pins from the disc brake cylinder.

(b) Remove the anti-rattle spring from the disc brake pad.

4. REMOVE DISC BRAKE PAD KIT FRONT

(a) Remove the 2 disc brake pads with anti-squeal shim from the disc brake cylinder.

5. REMOVE ANTI SQUEAL SHIM KIT FRONT

(a) Remove the 2 anti-squeal shims from each of the disc brake pads.

6. REMOVE DISC BRAKE CYLINDER ASSEMBLY





(a) Using a union nut wrench, disconnect the brake tube from the disc brake cylinder.

HINT
Use a container to collect the brake fluid as it drains out.

(b) Remove the 2 bolts and disc brake cylinder.





7. INSPECT DISC THICKNESS





(a) Using a micrometer, measure the disc thickness.

Standard thickness:

28.0 mm (1.102 in.)

Minimum thickness:

26.0 mm (1.024 in.)

8. REMOVE FRONT DISC

(a) Make matchmarks on the disc and the axle hub.

(b) Remove the front disc.