Removal
BRAKE: FRONT BRAKE (for 4WD and Pre-Runner): REMOVAL
1. REMOVE FRONT WHEEL
2. DRAIN BRAKE FLUID
NOTICE:
Immediately wash off any brake fluid that comes into contact with any painted surfaces.
3. REMOVE FRONT DISC BRAKE ANTI RATTLE WITH HOLE PIN
(a) Remove the 2 pin hold clips, then remove the 2 anti-rattle w/ hole pins from the disc brake cylinder.
(b) Remove the anti-rattle spring from the disc brake pad.
4. REMOVE DISC BRAKE PAD KIT FRONT
(a) Remove the 2 disc brake pads with anti-squeal shim from the disc brake cylinder.
5. REMOVE ANTI SQUEAL SHIM KIT FRONT
(a) Remove the 2 anti-squeal shims from each of the disc brake pads.
6. REMOVE DISC BRAKE CYLINDER ASSEMBLY
(a) Using a union nut wrench, disconnect the brake tube from the disc brake cylinder.
HINT
Use a container to collect the brake fluid as it drains out.
(b) Remove the 2 bolts and disc brake cylinder.
7. INSPECT DISC THICKNESS
(a) Using a micrometer, measure the disc thickness.
Standard thickness:
28.0 mm (1.102 in.)
Minimum thickness:
26.0 mm (1.024 in.)
8. REMOVE FRONT DISC
(a) Make matchmarks on the disc and the axle hub.
(b) Remove the front disc.