Chassis - General Maintenance

MAINTENANCE: CHASSIS: GENERAL MAINTENANCE

1. INSPECT STEERING LINKAGE

(a) Check the steering wheel free play Steering System.

(b) Check the steering linkage for looseness or damage.

(1) Check that the tie rod ends do not have excessive play.

(2) Check that the dust seals and boots are not damaged.

(3) Check that the boot clamps are not loose.

2. INSPECT STEERING GEAR HOUSING OIL

(a) Check the steering gear housing for oil leakage.

HINT
If leakage is found, check and repair the cause.

3. INSPECT BALL JOINTS AND DUST COVERS

(a) Inspect the ball joints for excessive looseness.

(b) Check the dust cover for damage.

4. INSPECT DRIVE SHAFT BOOT (for 4WD)

(a) Check the drive shaft boots for clamp looseness, oil leakage or damage.

5. REPLACE TRANSFER OIL (for 4WD)

(a) Remove the filler plug and feel inside the hole with your finger.

(b) Check that the oil comes to within 5 mm (0.20 in.) from the bottom edge of the hole.

HINT
If the level is low, add oil until it begins to run out of the filler hole.

6. REPLACE DIFFERENTIAL OIL

(a) Remove the filler plug and feel inside the hole with your finger.

(b) Check that the oil comes to within 5 mm (0.20 in.) from the bottom edge of the hole.

HINT
If the level is low, add oil until it begins to run out of the filler hole.

7. INSPECT AUTOMATIC TRANSMISSION FLUID

HINT
* A750E
* A750F
* A340E
8. INSPECT MANUAL TRANSMISSION OIL

HINT
* R155 Testing and Inspection
* R155F
* RA60
* RA60F
9. LUBRICATE PROPELLER SHAFT (for 4WD)

(a) Lubricate propeller shaft, referring to the lubrication chart. Before pumping in grease, wipe off any mud and dust on the grease fitting , Reassembly or Reassembly).

Grease grade:

Lithium base chassis grease NLGI No. 2

10. TIGHTEN PROPELLER SHAFT BOLT

(a) Tighten the bolts for propeller shaft.

HINT
* Regular Cab 2WD Installation.
* Access Cab 2WD and Double Cab 2WD Installation.
* Front propeller shaft 4WD .
* Rear propeller shaft Regular Cab 4WD Installation.
* Rear propeller shaft Access Cab 4WD and Double Cab 4WD Installation.
11. ROTATE TIRES Component Tests and General Diagnostics