Operation CHARM: Car repair manuals for everyone.

Installation





1GR-FE ENGINE CONTROL SYSTEM: ENGINE COOLANT TEMPERATURE SENSOR: INSTALLATION

1. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

(a) Install a new gasket to the sensor.





(b) Install the sensor.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(c) Connect the sensor connector.

2. INSTALL INTAKE MANIFOLD





(a) Set a new gasket on each cylinder head.

NOTICE:
* Align the port holes of the gasket and cylinder head.
* Be careful of the installation direction.
(b) Set the intake manifold on the cylinder heads.





(c) Install and uniformly tighten the 10 bolts in several passes.

Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)

(d) Connect the 6 fuel injector connectors.

3. INSTALL INTAKE AIR SURGE TANK

(a) Install the intake air surge tank Installation.

4. CONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY Installation

5. CONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY Installation

6. ADD ENGINE COOLANT Service and Repair

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

8. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection