Installation
WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Apply Primer G to the glass where the spacers will be installed.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Install 2 new stoppers onto the glass as shown in the illustration.
Standard:
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Install 2 new stoppers to the vehicle body as shown in the illustration.
3. INSTALL WINDSHIELD GLASS ADHESIVE DAM
(a) Apply Primer G to the glass where the glass adhesive dams will be installed.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Remove the peeling paper from the adhesive part of the dam. While aligning the dam to the ceramic notch and dam reference line, install the dam (adhesive side) to the glass (Primer G area).
Standard:
4. INSTALL UPPER WINDSHIELD OUTSIDE MOULDING
(a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Install the windshield outside moulding, as shown in the illustration.
NOTICE:
Do not drive the vehicle for the amount of time written in the table below.
Usage time frame:
5. INSTALL WINDSHIELD GLASS
(a) Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Do not apply primer to the adhesive.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Using a brush or sponge, apply Primer G to the contact surface of the glass.
HINT
If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(c) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT
After cutting off the tip, use all adhesive within the time written in the table below.
Usage time frame:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the glass as shown in the illustration.
Standard:
(d) Install the glass to the vehicle body.
(1) Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
(2) Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
NOTICE:
* Check that the stoppers are attached to the vehicle body correctly.
* Check that the vehicle body and glass have a small gap between them.
(3) Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
(e) w/ Windshield Deicer:
Install the clip and connect the connector.
6. INSTALL WINDSHIELD MOULDING OUTSIDE
(a) Install the windshield outside moulding, as shown in the illustration.
(b) Apply Primer G to the windshield outside moulding area "a" shown in the illustration.
7. CHECK FOR LEAK AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
8. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP
9. INSTALL ROOF DRIP SIDE FINISH MOULDING LH
10. INSTALL ROOF DRIP SIDE FINISH MOULDING RH
HINT
Use the same procedures described for the LH side.
11. INSTALL REAR ROOF DRIP SIDE FINISH MOULDING LH
12. INSTALL REAR ROOF DRIP SIDE FINISH MOULDING RH
HINT
Use the same procedures described for the LH side.
13. INSTALL ROOF HEADLINING ASSEMBLY
(a) Return the roof headlining to its original position.
14. INSTALL ASSIST GRIP PLUG Installation
15. INSTALL ASSIST GRIP SUB-ASSEMBLY
(a) for Regular Cab, for Double Cab:
Install the assist grip Installation.
(b) for CrewMax:
Install the assist grip Installation.
16. INSTALL VISOR HOLDER
(a) for Regular Cab:
Install the visor holder Installation.
(b) for Double Cab, w/o Illumination:
Install the visor holder Installation.
(c) for CrewMax, w/o Illumination:
Install the visor holder Installation.
17. INSTALL VISOR ASSEMBLY LH
(a) for Regular Cab:
Install the visor Installation.
(b) for Double Cab:
Install the visor Installation.
(c) for CrewMax:
Install the visor Installation.
18. INSTALL VISOR ASSEMBLY RH
HINT
Use the same procedures described for the LH side.
19. INSTALL VISOR BRACKET COVER LH Installation
20. INSTALL VISOR BRACKET COVER RH Installation
21. INSTALL ROOF CONSOLE BOX ASSEMBLY
(a) for Short Type:
Install the roof console box Installation.
(b) for Long Type:
Install the roof console box Installation.
22. INSTALL INNER REAR VIEW MIRROR ASSEMBLY
(a) w/ EC Mirror:
Install the inner rear view mirror Installation.
(b) w/o EC Mirror:
Install the inner rear view mirror Installation.
23. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror) Installation
24. INSTALL FRONT PILLAR GARNISH LH Installation
25. INSTALL FRONT PILLAR GARNISH RH Installation
26. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
27. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
28. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
29. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation
30. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation
31. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
32. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation