Installation

HEATING / AIR CONDITIONING: CONDENSER: INSTALLATION

1. INSTALL COOLER DRYER

(a) Using pliers, install the cooler dryer.

(b) Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.

Compressor oil:

ND-OIL 8 or equivalent





(c) Install the O-ring to the cap.

(d) Using a 14 mm socket hexagon wrench, install the cap to the modulator.

Torque : 2.9 Nm (30 kgf-cm, 26 in-lbf)

2. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the cooler condenser with the 3 bolts as shown in the illustration.





for bolt A - Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

for bolt B - Torque : 4.4 Nm (44 kgf-cm, 39 in-lbf)

3. CONNECT NO. 1 COOLER CONDENSER BRACKET

(a) Connect the No. 1 cooler condenser bracket with the bolt.

4. CONNECT NO. 2 COOLER CONDENSER BRACKET

(a) Connect the No. 2 cooler condenser bracket with the bolt.

5. CONNECT COOLER REFRIGERANT LIQUID PIPE A

(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid pipe A joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring to liquid pipe A.

(d) Connect liquid pipe A to the cooler condenser with the bolt.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
* When tightening the bolts, do not allow any tools to contact the pipe.
* When tightening the bolts, hold a part of the pipe near the connector.

6. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring to the discharge hose.

(d) Connect the discharge hose to the cooler condenser with the bolt.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
* When tightening the bolt, do not allow any tools to contact the pipe.
* When tightening the bolt, hold a part of the pipe near the connector.

7. CHARGE REFRIGERANT Service and Repair

8. INSTALL RADIATOR ASSEMBLY

(a) for 1GR-FE:

Install the radiator assembly Installation.

(b) for 2TR-FE:

Install the radiator assembly Installation.

9. ADD ENGINE COOLANT

(a) for 1GR-FE:

Add the engine coolant Service and Repair.

(b) for 2TR-FE:

Add the engine coolant Service and Repair.

10. WARM UP ENGINE Service and Repair

11. CHECK FOR ENGINE COOLANT LEAK

(a) for 1GR-FE:

Check for engine coolant leak Service and Repair.

(b) for 2TR-FE:

Check for engine coolant leak Service and Repair.

12. CHECK FOR REFRIGERANT GAS LEAK Service and Repair